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2002 Volkswagen Golf CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Volkswagen Golf car and truck
repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volkswagen Golf automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES
Volkswagen -> Component Replacement & Adjustment -> Blend Door Servo Motor, Replace -> Air Flow -> Central -> Climatronic Digital Climate Control -> Eurovan -> Footwell/Defrost -> Footwell/Defroster -> Fresh/Recirculate -> Fresh/Recirculating -> Golf, GTI & Jetta -> Manual Climate Control -> New Beetle -> Passat -> Temperature
Vehicle: 2002 Volkswagen Golf GTI 2.8 V6 GAS
Eurovan
Central
- Remove center footwell console trim then the lower trim panel.
- Disconnect five pin connector for HVAC housing as illustrated, Fig. .
- Remove flap motor from assembly.
- Reverse procedure to install.
New Beetle
- Remove righthand side instrument panel end cover (1), Fig. .
- Remove instrument panel screw (2) located behind end cover.
- Remove switch covers (1), then the screws (2) and switch mount (3), Fig. .
- Remove glove compartment mounting screws, then the glove compartment (1), F...
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BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Conventional Bleed -> Pressure Bleed -> Scan Tool Bleed
Vehicle: 2002 Volkswagen Golf GTI 2.8 V6 GAS
Conventional Bleed
- Connect suitable bottle with transparent hose to each wheel.
- Pump brake pedal several times, then hold.
- Open and close bleeder screw, then release pedal.
- Bleed brake system using the following sequence:
- Righthand rear caliper/wheel cylinder.
- Lefthand rear caliper/wheel cylinder.
- Righthand front caliper.
- Lefthand front caliper.
- Repeat procedure until brake fluid flows without air bubbles.
Pressure Bleed
- Connect brake filling and bleeding unit tool No. US 1116, or equivalent.
- On models equipped with brake pressure re...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES
Volkswagen -> Component Locations -> 1985-06 Beetle, Cabrio, Corrado, EuroVan, Fox, Golf, GTI, Jetta, Passat (Less 2.8L V6), 1982-88 Quantum, 1980-91 Vanagon & 1989-92 Cabriolet w/Gasoline Engines
Vehicle: 2002 Volkswagen Golf GTI 1.8 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Volkswagen Golf 2.0 L4 GAS
- Remove drive axle retaining nut while vehicle is still on ground.
- Raise and support vehicle, then remove tire and wheel.
- Mark position of bolts attaching ball joints to control arms, then remove bolts and separate ball joint from control arm. Discard bolts.
- Remove drive axle to transaxle drive flange attaching bolts.
- Mount a suitable puller tool onto hub assembly and press axle shaft out of hub. Do not flex CV or tripod joints more than 25° from their original angles.
- On models equipped with automatic transaxle,remove pendulum support mounting bolts, Fig. .
- Push engine and tran...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES
Starter, Replace
Vehicle: 2002 Volkswagen Golf 1.9 L4 DIESEL
- Remove battery cover, battery and battery base plate.
- Disconnect engine harness connector and pull harness out of bracket.
- Unclip engine harness connector from starter solenoid.
- Remove retaining nut, then disconnect battery terminal connector from starter solenoid.
- Remove starter motor upper attaching bolt.
- Raise and support vehicle.
- Remove engine center insulator cover attach...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES
Cabin Air Filter Service -> Volkswagen -> 1993-2004 Golf, GTI & Jetta
Vehicle: 2002 Volkswagen Golf GTI 2.8 V6 GAS
On 1993-96 models, the cabin air filter should be replaced every 15,000 miles.
On 1997-2003 models, the cabin air filter should be replaced every 10,000 miles.
On 2004 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
- Open the hood.
- Remove the righthand plenum cover fasteners, then the cover.
- Remove the air deflector, if equipped.
- Press the cabin air filter housing clips downward, then remove the cabin air ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES
Volkswagen -> Service Reminder Indicator Lamp -> 1993-2006 GTI
Vehicle: 2002 Volkswagen Golf GTI 2.8 V6 GAS
The Service Reminder Indicator (SRI) alerts the driver when a vehicle service is needed. The system uses a hard permanent type memory which will not erase if the battery is disconnected.
This reminder appears in the odometer display window. When the ignition is turned on, the following displays will appear for about 3 seconds: IN 00, no service required; OEL, 7500 miles/6 month engine oil change; IN 01, 15,000 miles/12 month maintenance and inspection; IN 02, 30,000 miles/24 month maintenance and inspection.
After required procedures are completed, reset the SRI displays to those ou...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Volkswagen Golf GTI 2.8 V6 GAS
- Drain coolant into suitable container, then remove front bumper.
- Pull quick coupler off radiator.
- Disconnect thermo switch and cooling fan electrical connectors.
- Remove one bolt on each longitudinal member, then install suitable guide rods tool.
- Remove remaining bol...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Volkswagen Golf GTI 1.8 L4 GAS
- Mark rotation of drive belt.
- Rotate or lift tensioner to release tension on drive belt.
- Lock be...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Volkswagen Golf AUTOMOBILES
Component location diagrams for most 2002 Volkswagen Golf cars and light trucks sold in the U.S. from 1990+.
 Brake Pressure Sensor 1 Diagram for 2002 Volkswagen Golf 2.0 L4 GASComponents on diagram: |
 Motor for Rear Windshield Wiper Diagram for 2002 Volkswagen Golf 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Volkswagen Golf AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Volkswagen Golf cars and light trucks sold in the U.S.
 2002 Volkswagen Golf GTI 2.8 V6 GAS Wiring DiagramComponents on diagram: |
 2002 Volkswagen Golf 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Volkswagen Golf AUTOMOBILES
OEM TSB listings for most 2002 Volkswagen Golf cars and light trucks sold in the U.S. from 1985+.
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Document: Radio, Entering and Retrieving Anti-Theft (SAFE) Code Vehicle: 2002 Volkswagen Golf 1.9 L4 DIESEL Auto Systems: |
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Document: Oil Consumption Measurement Vehicle: 2002 Volkswagen Golf 1.9 L4 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Volkswagen Golf AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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