2002 Volkswagen Golf REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Volkswagen Golf CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Volkswagen Golf car and truck repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volkswagen Golf automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Volkswagen mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Volkswagen Golf vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES

Air Bag System Precautions -> Volkswagen -> Disarming
Vehicle: 2002 Volkswagen Golf 2.0 L4 GAS

Do not use computer memory saver tool on air bag equipped models. Using the tool will keep the air bag system charged and may cause accidental activation of the air bag unit. Prior to disconnecting the battery ground cable, obtain the radio security code. After service has been completed and the battery ground cable has been reconnected, use security code to acti...

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BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES

Drum Brakes -> Adjustments -> Parking Brake Cable
Vehicle: 2002 Volkswagen Golf GTI 2.8 V6 GAS

Parking Brake Cable

  • Apply brake pedal firmly once, then pull parking brake lever to fourth tooth.
  • Tighten adjusting n...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES

Volkswagen -> Component Locations -> 1985-06 Beetle, Cabrio, Corrado, EuroVan, Fox, Golf, GTI, Jetta, Passat (Less 2.8L V6), 1982-88 Quantum, 1980-91 Vanagon & 1989-92 Cabriolet w/Gasoline Engines
Vehicle: 2002 Volkswagen Golf GTI 2.8 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2002 Volkswagen Golf GTI 1.8 L4 GAS

  • Remove drive axle retaining nut while vehicle is still on ground.
  • Raise and support vehicle, then remove tire and wheel.
  • Mark position of bolts attaching ball joints to control arms, then remove bolts and separate ball joint from control arm. Discard bolts.
  • Remove drive axle to transaxle drive flange attaching bolts.
  • Mount a suitable puller tool onto hub assembly and press axle shaft out of hub. Do not flex CV or tripod joints more than 25° from their original angles.
  • On models equipped with automatic transaxle,remove pendulum support mounting bolts, Fig. .
  • Push engine and tran...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES

Starter, Replace
Vehicle: 2002 Volkswagen Golf GTI 1.8 L4 GAS

  • Remove battery and battery carrier.
  • Disconnect electrical connector and remove from retainer.
  • Disconnect terminal 50 connector.
  • Remove nut and terminal 30 wire from starter.
  • Remove wiring from wiring guides.
  • Remove wiring guides.
  • Raise and support vehicle.
  • Remove middle cover of engine compartment noise insulation.
  • Remove lefthand engine comp...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES

Cabin Air Filter Service -> Volkswagen -> 1993-2004 Golf, GTI & Jetta
Vehicle: 2002 Volkswagen Golf 1.9 L4 DIESEL

On 1993-96 models, the cabin air filter should be replaced every 15,000 miles.

On 1997-2003 models, the cabin air filter should be replaced every 10,000 miles.

On 2004 models, the cabin air filter should be replaced every 24 months or 20,000 miles.

  • Open the hood.
  • Remove the righthand plenum cover fasteners, then the cover.
  • Remove the air deflector, if equipped.
  • Press the cabin air filter housing clips downward, then remove the cabin air ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES

Volkswagen -> Air Bag Warning Lamp ->
Vehicle: 2002 Volkswagen Golf 2.0 L4 GAS

If the Air Bag warning lamp lights and stays on, diagnosis and ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Volkswagen Golf GTI 2.8 V6 GAS

Lower

  • Drain coolant into a suitable container.
  • Reposition hose clamp at radiator and remove hose.
  • Reposition hose clamp at thermostat housing and remove hose.
  • Remove hose from vehicle.
  • Reverse procedu...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Volkswagen Golf AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Volkswagen Golf GTI 1.8 L4 GAS

  • Mark rotation of drive belt.
  • Rotate or lift tensioner to release tension on drive belt.
  • Lock be...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Volkswagen Golf AUTOMOBILES

Component location diagrams for most 2002 Volkswagen Golf cars and light trucks sold in the U.S. from 1990+.

Secondary Air Injection Solenoid Valve Diagram for 2002 Volkswagen Golf GTI 2.8 V6 GASSecondary Air Injection Solenoid Valve Diagram for 2002 Volkswagen Golf GTI 2.8 V6 GAS

Components on diagram:
  • Secondary Air Injection Solenoid Valve
  • N112
  • Rear Side Airbag Crash Sensor Diagram for 2002 Volkswagen Golf GTI 1.8 L4 GASRear Side Airbag Crash Sensor Diagram for 2002 Volkswagen Golf GTI 1.8 L4 GAS

    Components on diagram:
  • Rear Side Airbag Crash Sensor
  • G256
  • CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Golf PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Volkswagen Golf AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Volkswagen Golf cars and light trucks sold in the U.S.

    2002 Volkswagen Golf GTI 1.8 L4 GAS Wiring Diagram2002 Volkswagen Golf GTI 1.8 L4 GAS Wiring Diagram

    Components on diagram:
  • A/C Control Head
  • Digital Display Light
  • Ignition/Starter Switch
  • Push Button Light
  • Temperature Regulator Flap Motor
  • 2002 Volkswagen Golf  2.0 L4 GAS Wiring Diagram2002 Volkswagen Golf 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Motronic Engine Control Module Power Supply Relay
  • Ignition/Starter Switch
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    TECHNICAL SERVICE BULLETINS FOR 2002 Volkswagen Golf AUTOMOBILES

    OEM TSB listings for most 2002 Volkswagen Golf cars and light trucks sold in the U.S. from 1985+.

    Document: Radio, Entering and Retrieving Anti-Theft (SAFE) Code
    Vehicle: 2002 Volkswagen Golf 1.9 L4 DIESEL

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: Oil Consumption Measurement
    Vehicle: 2002 Volkswagen Golf 1.9 L4 DIESEL

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Golf TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Volkswagen Golf AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Golf SPECIFICATIONS DATA!

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