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Volkswagen Jetta CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volkswagen Jetta cars and light trucks from 1990+
Volkswagen -> Diagnosis & Testing -> A/C COMPONENT DIAGNOSIS & TESTING -> A/C Microswitch -> A/C Thermostat -> CABRIOLET -> Cooling Fan Thermoswitch -> GOLF, GTI & JETTA -> High Pressure Switch -> Low Pressure Switch
Vehicle: 1991 Volkswagen Jetta GL 1.6 L4 DIESEL
CABRIOLET
A/C Microswitch
Microswitch is operated by fan control lever.
- Disconnect electrical connector from switch, connect ohmmeter to switch terminals and operate fan switch in all positions.
- Meter should indicate no continuity with fan switch in off position. Meter should indicate continuity when fan lever is moved between off and low speed position, and should indicate continuity in all fan speed positions.
- If switch fails to operate as outlined, loosen retaining screw and adjust switch position.
- If A/C switch...
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BRAKE SERVICE PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volkswagen Jetta cars and light trucks from 1990+.
Disc Brakes -> Girdling/Luces Single Piston w/Dual Mounting Bolts, Front -> Tightening Specifications
Vehicle: 1995 Volkswagen Jetta III Celebration Edition 2.0 L4 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volkswagen Jetta cars and light trucks sold in the U.S. for 1980+.
Volkswagen -> Fuel Filter Replacement -> Gasoline Engines -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection
Vehicle: 1994 Volkswagen Jetta III GL 2.0 L4 GAS
Models w/Fuel Hose Connection
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveabilty symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- On models equipped with underbody moun...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volkswagen Jetta cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1995 Volkswagen Jetta III City 2.0 L4 GAS
- With vehicle on ground, remove drive axle retaining nut from wheel assembly.
- Raise and support vehicle, then remove wheel.
- Mark position of bolts attaching ball joints to control arms, then remove bolts and separate ball joint from control arm.
- Remove drive axle to transaxle drive flange attaching bolts.
- Mount a suitable...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volkswagen Jetta cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnosis Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification
Vehicle: 2009 Volkswagen Jetta SEL 2.5 L5 GAS
Accessing Diagnosis Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
A system fault stored in TPMS control module memory is indicated by a constantly illuminated yellow TPMS indicator lamp on the instrument cluster. The TPMS indicator lamp cannot be...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volkswagen Jetta cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1991 Volkswagen Jetta GL 1.6 L4 DIESEL
Before removing starter mounting bolts install an engine lifting device to support weight of engine.
- To remove starter, first disconnect battery ground cable from battery terminal.
- On models with automatic transmission, work beneath vehicle to remove two bolts that hold cover plate to starter, and remove plate.
- On all models, disconnect wire to terminal 50 and positive battery cable from starter solenoid. Note location of any other wires a...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volkswagen Jetta cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 1993-2004 Golf, GTI & Jetta
Vehicle: 1994 Volkswagen Jetta III GLS 2.0 L4 GAS
On 1993-96 models, the cabin air filter should be replaced every 15,000 miles.
On 1997-2003 models, the cabin air filter should be replaced every 10,000 miles.
On 2004 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
- Open the hood.
- Remove the righthand plenum cover fasteners, then the cover.
- Remove the air deflector, if equipped.
- Press the cabin air filter housing clips downward, then remove the cabin air ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volkswagen Jetta cars and light trucks sold in the U.S. from 1990+.
Volkswagen -> Air Bag Warning Lamp ->
Vehicle: 1992 Volkswagen Jetta GL 1.6 L4 DIESEL
If the Air Bag warning lamp lights and stays on, diagnosis and ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volkswagen Jetta cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Volkswagen Jetta GL 1.6 L4 DIESEL
- Drain coolant into a suitable container.
- Remove front bumper.
- Disconnect coolant hoses from radiator.
- Disconnect harness connectors from coolant fan control, thermal switch an...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volkswagen Jetta cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> A/C Compressor Belt -> Alternator and Water Pump Belt
Vehicle: 2006 Volkswagen Jetta Value Edition 2.5 L5 GAS
A/C Compressor Belt
- Raise and support vehicle.
- Remove right wheel and tire.
- Remove right front wheel housing liner front section.
- Remove sound insulation.
- Mark direction of rotation of drive belt with chalk or felt pen if belt is to be reused.
- Rotate drive belt tensioner clockwise to release drive belt tension, using a suitable 15mm wrench.
- Secure tensioner, using a suitable locking tool.
- Remove A/C compressor drive belt.
- Revers...
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COMPONENT LOCATION DIAGRAMS FOR Volkswagen Jetta AUTOMOBILES
Component location diagrams for most Volkswagen Jetta cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Volkswagen Jetta AUTOMOBILES
OEM drawn wiring diagrams for most Volkswagen Jetta cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volkswagen Jetta AUTOMOBILES
OEM TSB listings for most Volkswagen Jetta cars and light trucks sold in the U.S. from 1985+.
Document: LEATHER UPHOLSTERY - CLEANING TIPS Vehicle: 1997 Volkswagen Jetta GT 2.0 L4 GAS Auto Systems: |
Document: CLUNK NOISE - FRONT - WHEEL BEARING SHIFT Vehicle: 1994 Volkswagen Jetta III GLS 2.0 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volkswagen Jetta AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volkswagen Jetta cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volkswagen Jetta cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volkswagen Jetta cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volkswagen Jetta cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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