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Volkswagen Jetta CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volkswagen Jetta car and truck
repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volkswagen Jetta automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volkswagen Jetta cars and light trucks from 1990+
Volkswagen -> Diagnosis & Testing -> A/C COMPONENT DIAGNOSIS & TESTING -> A/C Microswitch -> A/C Thermostat -> CABRIOLET -> Cooling Fan Thermoswitch -> GOLF, GTI & JETTA -> High Pressure Switch -> Low Pressure Switch
Vehicle: 1991 Volkswagen Jetta GL 1.6 L4 DIESEL
CABRIOLET
A/C Microswitch
Microswitch is operated by fan control lever.
- Disconnect electrical connector from switch, connect ohmmeter to switch terminals and operate fan switch in all positions.
- Meter should indicate no continuity with fan switch in off position. Meter should indicate continuity when fan lever is moved between off and low speed position, and should indicate continuity in all fan speed positions.
- If switch fails to operate as outlined, loosen retaining screw and adjust switch position.
- If A/C switch...
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BRAKE SERVICE PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volkswagen Jetta cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 1995 Volkswagen Jetta III GLX 2.8 V6 GAS
Master Cylinder
- Siphon brake fluid from reservoir Fig. , then disconnect brake lines from master cylinder and electrical connectors from brake light switches.
- Remove master cylinder to fireball or brake booster, if equipped, attaching nuts, then the master cylin...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volkswagen Jetta cars and light trucks sold in the U.S. for 1980+.
Volkswagen -> Fuel Filter Replacement -> Gasoline Engines -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection
Vehicle: 1994 Volkswagen Jetta GL 2.0 L4 GAS
Models w/Fuel Hose Connection
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveabilty symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- On models equipped with underbody moun...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volkswagen Jetta cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2008 Volkswagen Jetta SE 2.5 L5 GAS
Wheel bearing must not be burdened while 12 point nut is loose.
If wheel bearing is burdened by weight of vehicle, wheel bearing will be pre-damaged. This will diminish wheel bearing service life.
If it should be necessary to move a vehicle whose drive axle has been removed, before doing so install an outer joint in place of drive axle and tighten it to 11 ft. lbs., or else wheel bearing will be damaged.
The wheel hub/axle shaft on model "Golf GTI 132 kW" and R32 is secured with a hex bolt instead of a 12-point nut. The spline of outer joint is slightly shorter than previous...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volkswagen Jetta cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2009 Volkswagen Jetta S 2.5 L5 GAS
Refer to Fig. for system wi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volkswagen Jetta cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1992 Volkswagen Jetta 1.6 L4 DIESEL
- Obtain audio coded anti-theft code, then disconnect battery ground cable.
- Disconnect wiring connectors from alternator.
- Remove serpentine drive belt as outlined in the appropriate engine section.
- Remove alternator mounting bolts.
- Remove serpentine belt pulley using holder tool...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volkswagen Jetta cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 1993-2004 Golf, GTI & Jetta
Vehicle: 2004 Volkswagen Jetta TDI 1.9 L4 DIESEL
On 1993-96 models, the cabin air filter should be replaced every 15,000 miles.
On 1997-2003 models, the cabin air filter should be replaced every 10,000 miles.
On 2004 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
- Open the hood.
- Remove the righthand plenum cover fasteners, then the cover.
- Remove the air deflector, if equipped.
- Press the cabin air filter housing clips downward, then remove the cabin air ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volkswagen Jetta cars and light trucks sold in the U.S. from 1990+.
Volkswagen -> Malfunction Indicator Lamp -> -> Digifant & Digifant II -> Digifant I -> OBD ll
Vehicle: 1990 Volkswagen Jetta GTX 16-V 2.0 L4 GAS
OBD ll
If faults are recognized and verified by the engine control module, they will be indicated by switching on the MIL. Perform the functional inspection as follows: Turn the ignition switch to the ON position. The MIL must light up if the MIL does not light with the ignition switch on, inspect the bulb and/or locate and eliminate short or open in wiring circuit from the engine control module to MIL using a proper wiring diagram. If no fault can be detected in the wiring the ECM may be faulty. If the MIL lights with the ignition switch on, start engine and run at idle speed the MIL must go o...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volkswagen Jetta cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1998 Volkswagen Jetta GLS 2.0 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ins...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volkswagen Jetta AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volkswagen Jetta cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 Volkswagen Jetta III GL 2.0 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Volkswagen Jetta AUTOMOBILES
Component location diagrams for most Volkswagen Jetta cars and light trucks sold in the U.S. from 1990+.
 Power Seat Adjustment Circuit Breaker 1 Diagram for 2005 Volkswagen Jetta 2.5 2.5 L5 GASComponents on diagram: |
 Engine Compartment Diagram for 2008 Volkswagen Jetta SEL 2.5 L5 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volkswagen Jetta AUTOMOBILES
OEM drawn wiring diagrams for most Volkswagen Jetta cars and light trucks sold in the U.S.
 1997 Volkswagen Jetta Trek II 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 2003 Volkswagen Jetta TDI 1.9 L4 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volkswagen Jetta AUTOMOBILES
OEM TSB listings for most Volkswagen Jetta cars and light trucks sold in the U.S. from 1985+.
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Document: 4 SPEED AUTO TORQUE CONVERTER WITH NEEDLE BEARING, INSTALLING ON TRANS WITH BUSHING ON TURBINE SHAFT Vehicle: 1998 Volkswagen Jetta TDI 1.9 L4 DIESEL Auto Systems: |
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Document: LEATHER UPHOLSTERY - CLEANING TIPS Vehicle: 1997 Volkswagen Jetta GT 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volkswagen Jetta AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volkswagen Jetta cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volkswagen Jetta cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volkswagen Jetta cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volkswagen Jetta cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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