2004 Volkswagen Jetta REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2004 Volkswagen Jetta CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Volkswagen Jetta car and truck repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volkswagen Jetta automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Volkswagen mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Volkswagen Jetta vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Volkswagen Jetta AUTOMOBILES

Volkswagen -> Automatic Temperature Control System Diagnosis & Testing -> Diagnosis & Testing -> A/C System Performance Inspection -> Accessing Diagnostic Trouble Codes -> Basic Setting Mode -> Clearing Diagnostic Trouble Codes -> Component Testing -> Control Module Coding -> Control Module Version Inspection -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> End Output Mode -> Eurovan -> GTI & Jetta -> Output Diagnostic Test Mode -> Passat -> Read Measuring Value Block Inspection
Vehicle: 2004 Volkswagen Jetta 1.8 L4 GAS

A/C System Performance Inspection

Refer to for A/C system performance inspection.

Accessing Diagnostic Trouble Codes

To access DTCs, connect a VAG scan tool No. 1551/1552 with adapter cable No. 1551/3, or equivalents, to vehicle data link connector located under instrument panel to the lefthand side of steering column, Fig. . Follow scan tool manufacturer's instructions to access DTCs.

Diagnostic Trouble Code Interpretation

Refer to Fig. , for Diagnostic Trouble Code (DTC) identification and description.

Diagnostic Tests

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Volkswagen Jetta AUTOMOBILES

Volkswagen -> Fuel Filter Replacement -> Gasoline Engines -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection
Vehicle: 2004 Volkswagen Jetta 1.8 L4 GAS

Models w/Fuel Hose Connection

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

After the battery has been disconnected and reconnected, some abnormal driveabilty symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

  • Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable.
  • Disconnect the battery ground cable.
  • On models equipped with underbody moun...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Volkswagen Jetta AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2004 Volkswagen Jetta 2.0 L4 GAS

Wheel bearing must not be burdened while 12 point nut is loose.

If wheel bearing is burdened by weight of vehicle, wheel bearing will be pre-damaged. This will diminish wheel bearing service life.

If it should be necessary to move a vehicle whose drive axle has been removed, before doing so install an outer joint in place of drive axle and tighten it to 11 ft. lbs., or else wheel bearing will be damaged.

The wheel hub/axle shaft on model "Golf GTI 132 kW" and R32 is secured with a hex bolt instead of a 12-point nut. The spline of outer joint is slightly shorter than previous...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Volkswagen Jetta AUTOMOBILES

Starter, Replace
Vehicle: 2004 Volkswagen Jetta 1.8 L4 GAS

  • Pull off intake hose connector and hose from mass airflow sensor.
  • Remove bolts and air filter housing.
  • Disconnect battery ground cable.
  • Remove fuse holder cover.
  • Remove fuse holder mounting bolt, then pivot fuse holder, with fuses still connected, rearward away from battery.
  • Disconnect battery positive cable.
  • Remove heat shield cover, if required.
  • Remove bolt, retaining bracket and battery hold-down bracket.
  • Disconnect central gas vent hose from top cover, if required.
  • Remove battery from vehicle.
  • Remove bolts and battery carrier.
  • Disconnect electrical connections at...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Volkswagen Jetta AUTOMOBILES

Cabin Air Filter Service -> Volkswagen -> 1993-2004 Golf, GTI & Jetta
Vehicle: 2004 Volkswagen Jetta 1.8 L4 GAS

On 1993-96 models, the cabin air filter should be replaced every 15,000 miles.

On 1997-2003 models, the cabin air filter should be replaced every 10,000 miles.

On 2004 models, the cabin air filter should be replaced every 24 months or 20,000 miles.

  • Open the hood.
  • Remove the righthand plenum cover fasteners, then the cover.
  • Remove the air deflector, if equipped.
  • Press the cabin air filter housing clips downward, then remove the cabin air ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Volkswagen Jetta AUTOMOBILES

Volkswagen -> Service Reminder Indicator Lamp -> 1993-2005 Jetta
Vehicle: 2004 Volkswagen Jetta GLS 2.0 L4 GAS

The Service Reminder Indicator (SRI) alerts the driver when a vehicle service is needed. The system uses a hard permanent type memory which will not erase if the battery is disconnected.

This reminder appears in the odometer display window. When the ignition is turned on, the following displays will appear for about 3 seconds: IN 00, no service required; OEL, 7500 miles/6 month engine oil change; IN 01, 15,000 miles/12 month maintenance and inspection; IN 02, 30,000 miles/24 month maintenance and inspection.

After required procedures are completed, reset the SRI displays to those ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Volkswagen Jetta AUTOMOBILES

Radiator, Replace
Vehicle: 2004 Volkswagen Jetta 1.8 L4 GAS

  • Drain coolant into suitable container.
  • Remove retainers securing front bumper assembly.
  • Carefully pull coolant hoses from radiator.
  • Disconnect connectors from thermo switch.
  • Bring lock carrier into position.
  • Remove automatic transmission oil cooler lines from radiator.
  • On models equipped with A/C, remove condenser from radiator and secure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Volkswagen Jetta AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 Volkswagen Jetta 1.8 L4 GAS

  • Mark rotation of drive belt.
  • Rotate or lift tensioner to release tension on drive belt.
  • Lock be...

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COMPONENT LOCATION DIAGRAMS FOR 2004 Volkswagen Jetta AUTOMOBILES

Component location diagrams for most 2004 Volkswagen Jetta cars and light trucks sold in the U.S. from 1990+.

Connector T-2c Diagram for 2004 Volkswagen Jetta  2.0 L4 GASConnector T-2c Diagram for 2004 Volkswagen Jetta 2.0 L4 GAS

Components on diagram:
  • Connector T2c
  • Secondary Air injection Solenoid Valve Diagram for 2004 Volkswagen Jetta GLS 1.8 L4 GASSecondary Air injection Solenoid Valve Diagram for 2004 Volkswagen Jetta GLS 1.8 L4 GAS

    Components on diagram:
  • Secondary Air Injection Solenoid Valve
  • N112
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    WIRING DIAGRAMS FOR 2004 Volkswagen Jetta AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Volkswagen Jetta cars and light trucks sold in the U.S.

    2004 Volkswagen Jetta TDI 1.9 L4 DIESEL Wiring Diagram2004 Volkswagen Jetta TDI 1.9 L4 DIESEL Wiring Diagram

    Components on diagram:
  • Windshield Wiper/Washer Switch
  • Windshield Wiper Motor
  • Wiper/Washer Intermittent Relay
  • 2004 Volkswagen Jetta  2.8 V6 GAS Wiring Diagram2004 Volkswagen Jetta 2.8 V6 GAS Wiring Diagram

    Components on diagram:
  • A/C Compressor Clutch
  • A/C Compressor
  • Ambient Temperature Switch
  • A/C Cutout Thermal Switch
  • Cabin Air Filter
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    TECHNICAL SERVICE BULLETINS FOR 2004 Volkswagen Jetta AUTOMOBILES

    OEM TSB listings for most 2004 Volkswagen Jetta cars and light trucks sold in the U.S. from 1985+.

    Document: Radio, Entering and Retrieving Anti-Theft (SAFE) Code
    Vehicle: 2004 Volkswagen Jetta GLS 1.8 L4 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: Oil Consumption Measurement
    Vehicle: 2004 Volkswagen Jetta GLS 1.8 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
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    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Volkswagen Jetta AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Volkswagen Jetta cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Volkswagen Jetta cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Volkswagen Jetta cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Volkswagen Jetta cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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