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Volkswagen Eurovan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volkswagen Eurovan car and truck
repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volkswagen Eurovan automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volkswagen Eurovan AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volkswagen Eurovan cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1993-95 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver/Drier -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 1993 Volkswagen Eurovan MV 2.5 L5 GAS
While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:
- Refrigerant systems must have an adequate, but not excessive charge.
- Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
- The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the refrigera...
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BRAKE SERVICE PROCEDURES FOR Volkswagen Eurovan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volkswagen Eurovan cars and light trucks from 1990+.
Disc Brakes -> Girdling/Luces Single Piston w/Dual Mounting Bolts, Front -> Brake Pad Service
Vehicle: 1997 Volkswagen Eurovan Camper 2.8 V6 GAS
Always remove some brake fluid from master cylinder reservoir prior to installing new pads. When caliper piston is pushed back, fluid is forced out of caliper and into reservoir. After pads are installed and seated, refill reservoir to MAX mark.
- Raise and support vehicle, then remove front wheels.
- Using open end wrench to hold guide pin head, Fig. , remove lower caliper mounting bolt.
- Swing caliper upward, then remove brak...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volkswagen Eurovan AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volkswagen Eurovan cars and light trucks sold in the U.S. for 1980+.
Volkswagen -> Fuel Filter Replacement -> Gasoline Engines -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection
Vehicle: 1996 Volkswagen Eurovan 2.5 L5 GAS
Models w/Fuel Hose Connection
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveabilty symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- On models equipped with underbody moun...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volkswagen Eurovan AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volkswagen Eurovan cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Automatic Transmissions -> Manual Transmissions
Vehicle: 1994 Volkswagen Eurovan 2.5 L5 GAS
Manual Transmissions
- Install support tool No. 3250 or equivalent to upper control arm.
- With car on ground, loosen axle shaft bolts, then remove bolt securing wheel bearing housing to lower ball joint.
- Raise and support vehicle.
- Remove bolt for shock absorber/stabilizer link rod.
- Remove axle shaft from drive flange of transmission.
- Compress shock absorber completely, then remove axle shaft.
- Reverse procedure to install, noting the following:
- Torque wheel lug nuts to 118 ft. lbs.
- Torque axle shaft to flange bolts to 41 ft. lbs.
- Torque shock absorber to control arm bolts to 118 ft. lbs.
- T...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volkswagen Eurovan AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volkswagen Eurovan cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1995 Volkswagen Eurovan 2.5 L5 GAS
- Obtain audio coded anti-theft code, then disconnect battery ground cable, then raise and support vehicle.
- Remove black plastic cap from start...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volkswagen Eurovan AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volkswagen Eurovan cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 1995-2003 EuroVan
Vehicle: 1995 Volkswagen Eurovan GLS 2.5 L5 GAS
On 1995-96 models, the cabin air filter should be replaced every 15,000 miles.
On 1997-2003 models, the cabin air filter should be replaced every 10,000 miles.
- Open the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volkswagen Eurovan AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volkswagen Eurovan cars and light trucks sold in the U.S. from 1990+.
Volkswagen -> Anti-Lock Brake System (ABS) Warning Lamp ->
Vehicle: 1993 Volkswagen Eurovan CL 2.5 L5 GAS
The anti-lock warning lamp is used to warn of an ABS fault. The lamp input monitors the condition of the system. The lamp will be lit during engine start-up, but should go out when the self-diag...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volkswagen Eurovan AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volkswagen Eurovan cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2001 Volkswagen Eurovan 2.8 V6 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at junction piece and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volkswagen Eurovan AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volkswagen Eurovan cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1993 Volkswagen Eurovan MV 2.5 L5 GAS
Before removing drive belt, mark direction of rotation. When installing belt, make sure it is correctly seated in pulley.
- Remove sou...
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COMPONENT LOCATION DIAGRAMS FOR Volkswagen Eurovan AUTOMOBILES
Component location diagrams for most Volkswagen Eurovan cars and light trucks sold in the U.S. from 1990+.
 Door Contact Switch Diagram for 2003 Volkswagen Eurovan 2.8 V6 GASComponents on diagram: |
 Engine Coolant Temperature Sensor Diagram for 2003 Volkswagen Eurovan 2.8 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volkswagen Eurovan AUTOMOBILES
OEM drawn wiring diagrams for most Volkswagen Eurovan cars and light trucks sold in the U.S.
 1993 Volkswagen Eurovan CL 2.5 L5 GAS Wiring DiagramComponents on diagram: |
 1993 Volkswagen Eurovan CL 2.5 L5 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volkswagen Eurovan AUTOMOBILES
OEM TSB listings for most Volkswagen Eurovan cars and light trucks sold in the U.S. from 1985+.
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Document: ERRATIC/HARSH/DELAYED SHIFT - 4-SPEED A/T Vehicle: 1993 Volkswagen Eurovan GL 2.5 L5 GAS Symptoms: |
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Document: SERVICE LITERATURE ON THE WEB Vehicle: 1993 Volkswagen Eurovan MV 2.5 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volkswagen Eurovan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volkswagen Eurovan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volkswagen Eurovan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volkswagen Eurovan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volkswagen Eurovan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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