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1993 Volkswagen Eurovan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1993 Volkswagen Eurovan car and truck
repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volkswagen Eurovan automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1993 Volkswagen Eurovan AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1993-95 -> Evacuating System -> Using Charging Station -> With Vacuum Pump
Vehicle: 1993 Volkswagen Eurovan MV 2.5 L5 GAS
With Vacuum Pump
Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pump down used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system refrigerant must be completely recovered before it can be evacuated. Damage to the vacuum pump will result if pressurized refrige...
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BRAKE SERVICE PROCEDURES FOR 1993 Volkswagen Eurovan AUTOMOBILES
Hydraulic Brake Systems -> Adjustments -> Brake Pressure Regulator -> Cabriolet -> Corrado, Fox & Passat -> Eurovan -> Golf III, GTI & Jetta III -> Less Anti-Lock Brakes
Vehicle: 1993 Volkswagen Eurovan CL 2.4 L5 DIESEL
Brake Pressure Regulator
Less Anti-Lock Brakes
Cabriolet
Brake pressure regulator is mounted on body, and operated by a spring attached to the rear axle.
- Remove bleeder screw on right front caliper and connect gauge US 1016 or equivalent.
- Remove bleeder screw on left rear wheel cylinder/caliper and connect gauge US 1016 or equivalent.
- Bleed both hoses and gauges with bleeding screws on gauges, then depress brake pedal firmly several times.
- Depress brake pedal until gauge of right front caliper reads 797 psi. Gauge of left rear wheel cylinder/caliper must read 565-623 psi.
- Increase pressure ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1993 Volkswagen Eurovan AUTOMOBILES
Volkswagen -> Fuel Filter Replacement -> Gasoline Engines -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection
Vehicle: 1993 Volkswagen Eurovan GL 2.5 L5 GAS
Models w/Fuel Hose Connection
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveabilty symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- On models equipped with underbody moun...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1993 Volkswagen Eurovan AUTOMOBILES
DRIVESHAFT, Replace -> Automatic Transmissions -> Manual Transmissions
Vehicle: 1993 Volkswagen Eurovan CL 2.5 L5 GAS
Manual Transmissions
- Install support tool No. 3250 or equivalent to upper control arm.
- With car on ground, loosen axle shaft bolts, then remove bolt securing wheel bearing housing to lower ball joint.
- Raise and support vehicle.
- Remove bolt for shock absorber/stabilizer link rod.
- Remove axle shaft from drive flange of transmission.
- Compress shock absorber completely, then remove axle shaft.
- Reverse procedure to install, noting the following:
- Torque wheel lug nuts to 118 ft. lbs.
- Torque axle shaft to flange bolts to 41 ft. lbs.
- Torque shock absorber to control arm bolts to 118 ft. lbs.
- T...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1993 Volkswagen Eurovan AUTOMOBILES
Starter, Replace
Vehicle: 1993 Volkswagen Eurovan MV 2.5 L5 GAS
- Obtain audio coded anti-theft code, then disconnect battery ground cable, then raise and support vehicle.
- Remove black plastic cap from start...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1993 Volkswagen Eurovan AUTOMOBILES
Volkswagen -> Malfunction Indicator Lamp -> -> Digifant & Digifant II -> Digifant I -> OBD ll
Vehicle: 1993 Volkswagen Eurovan MV 2.5 L5 GAS
OBD ll
If faults are recognized and verified by the engine control module, they will be indicated by switching on the MIL. Perform the functional inspection as follows: Turn the ignition switch to the ON position. The MIL must light up if the MIL does not light with the ignition switch on, inspect the bulb and/or locate and eliminate short or open in wiring circuit from the engine control module to MIL using a proper wiring diagram. If no fault can be detected in the wiring the ECM may be faulty. If the MIL lights with the ignition switch on, start engine and run at idle speed the MIL must go o...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1993 Volkswagen Eurovan AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1993 Volkswagen Eurovan CV 2.5 L5 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp at radiator and remove hose.
- Reposition hose clamp at thermostat housing and remove hose.
- Remove hose from vehicle.
- Reverse procedure to install.
Upper
- Drain coolant...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1993 Volkswagen Eurovan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1993 Volkswagen Eurovan CL 2.5 L5 GAS
Before removing drive belt, mark direction of rotation. When installing belt, make sure it is correctly seated in pulley.
- Remove sou...
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COMPONENT LOCATION DIAGRAMS FOR 1993 Volkswagen Eurovan AUTOMOBILES
Component location diagrams for most 1993 Volkswagen Eurovan cars and light trucks sold in the U.S. from 1990+.
 Cruise Control System Diagram for 1993 Volkswagen Eurovan CL 2.5 L5 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1993 Volkswagen Eurovan AUTOMOBILES
OEM drawn wiring diagrams for most 1993 Volkswagen Eurovan cars and light trucks sold in the U.S.
 1993 Volkswagen Eurovan GL 2.5 L5 GAS Wiring DiagramComponents on diagram: |
 1993 Volkswagen Eurovan CL 2.5 L5 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1993 Volkswagen Eurovan AUTOMOBILES
OEM TSB listings for most 1993 Volkswagen Eurovan cars and light trucks sold in the U.S. from 1985+.
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Document: INTERIOR, CLEANING TIPS FOR FABRICS, VINYLS AND PLASTICS - REVISED Vehicle: 1993 Volkswagen Eurovan CL 2.5 L5 GAS Auto Systems: |
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Document: INTERIOR, CLEANING TIPS FOR FABRICS, VINYLS AND PLASTICS -- REVISED Vehicle: 1993 Volkswagen Eurovan CL 2.4 L5 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1993 Volkswagen Eurovan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1993 Volkswagen Eurovan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1993 Volkswagen Eurovan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1993 Volkswagen Eurovan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1993 Volkswagen Eurovan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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