Auto Parts Search
Volkswagen Passat CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Year
2009 | 2008 | 2007 | 2006 |
2005 | 2004 | 2003 | 2002 |
2001 | 2000 | 1999 | 1998 |
1997 | 1996 | 1995 | 1994 |
1993 | 1992 | 1991 | 1990 |

A/C & HEATER SERVICE PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volkswagen Passat cars and light trucks from 1990+
Volkswagen -> Component Replacement & Adjustment -> Precautions -> Air Bag System Disarming & Arming -> Audio Coded Anti-Theft System -> Battery Ground Cable -> Product Compatibility
Vehicle: 2000 Volkswagen Passat 2.8 V6 GAS
Prior to performing any service operations, consult "Technical Service Bulletins" for related information.
Air Bag System Disarming & Arming
Refer to and for air bag system disarming and arming procedures.
Audio Coded Anti-Theft System
Some models are equipped with an audio coded anti-theft system that will disable the system when battery power is interrupted. Unless the system is reset the radio will not operate.
- Turn radio to On position; "SAFE" should be displayed.
- Depress and hold AM/FM and SCAN buttons until "1000" remains on displa...
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volkswagen Passat cars and light trucks from 1990+.
Anti-lock Brakes -> Precautions -> Audio Coded Anti-Theft System -> Brake Fluid
Vehicle: 1994 Volkswagen Passat 1.9 L4 DIESEL
Audio Coded Anti-Theft System
Some models are equipped with a radio anti-theft system that will disable the system when battery power is interrupted, unless the system is reset the radio will not operate.
- Turn radio to On position, SAFE should be displayed.
- Depress and hold AM/FM and SCAN buttons until 1000 remains on display. If AM/FM and SCAN buttons are depressed too long or depressed again, radio will misinterpret the 1000 as an attempt at coding and one incorrect coding attempt will be logged. After two incorrect attempts to reset system radio will lock up electronically, if this ...
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volkswagen Passat cars and light trucks sold in the U.S. for 1980+.
Volkswagen -> Component Locations -> 1985-06 Beetle, Cabrio, Corrado, EuroVan, Fox, Golf, GTI, Jetta, Passat (Less 2.8L V6), 1982-88 Quantum, 1980-91 Vanagon & 1989-92 Cabriolet w/Gasoline Engines
Vehicle: 1993 Volkswagen Passat GL 2.0 L4 GAS
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volkswagen Passat cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2002 Volkswagen Passat 2.8 V6 GAS
- Raise and support vehicle.
- Remove rear section of exhaust system.
- Remove heat shield from vehicle underbody.
- Remove cover plate.
- Mark position of front and rear drive shaft sections on both constant velocity joints with paint, if not already marked.
- Remove upper three securing bolts in each drive shaft constant velocity joint.
- Install a suitable alignment fixture with ...
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volkswagen Passat cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2007 Volkswagen Passat 2.0T 2.0 L4 GAS
The wheel electronics or sensors are mounted on each wheel. The wheel electronics regularly send data that is received by the central locking and anti-theft system antennas and directed to the tire pressure monito...
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat TIRE PRESSURE MONITORING SYSTEM PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volkswagen Passat cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2002 Volkswagen Passat 1.8 L4 GAS
- Disconnect wiring connectors from alternator.
- Remove serpentine drive belt, using a suitable removal tool.
- Remove alternator mounting bolts, then the alternator.
- Remove serpen...
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat STARTER & ALTERNATOR REPLACEMENT PROCEDURES
CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volkswagen Passat cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 1998-2005 Passat
Vehicle: 2001 Volkswagen Passat 2.8 V6 GAS
On 1998-2003 models, the cabin air filter should be replaced every 10,000 miles.
On 2004-05 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
- Open the hood.
- Remove plenum air intake cover, Fig. .
- Remove the reta...
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volkswagen Passat cars and light trucks sold in the U.S. from 1990+.
Volkswagen -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> Passat -> Description -> Relearn -> Reset
Vehicle: 1993 Volkswagen Passat GL 2.0 L4 GAS
Description
The wheel electronics or sensors are mounted on each wheel. The wheel electronics regularly send data that is received by the central locking and anti-theft system antennas and directed to the tire pressure monitoring control module. This control module is integrated with diagnostics in the comfort system central control module. All specified tire pressure values (control pressures) are programmed in the control module at the fact...
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volkswagen Passat cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2008 Volkswagen Passat Komfort 2.0 L4 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp at radiator and remove hose.
- Reposition hose clamp at thermostat housing and remove hose.
- Remove hose from vehicle.
- Reverse procedure ...
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volkswagen Passat cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Volkswagen Passat Komfort 2.0 L4 GAS
- On models equipped with A/C, loosen bolts of air conditioning compressor belt tensioner and remove drive belt.
- On all models, mark direction of rotation of drive belt with chalk or felt pen, if belt is to be reused.
- Rotate drive belt tensioner clockwise to release drive belt tension, using a suitable tool.
- Remove alt...
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR Volkswagen Passat AUTOMOBILES
Component location diagrams for most Volkswagen Passat cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR Volkswagen Passat AUTOMOBILES
OEM drawn wiring diagrams for most Volkswagen Passat cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR Volkswagen Passat AUTOMOBILES
OEM TSB listings for most Volkswagen Passat cars and light trucks sold in the U.S. from 1985+.
Document: HUNTER VAG1994B, VAS6292 ALIGNER SPECIFICATION UPDATE Vehicle: 2001 Volkswagen Passat 1.8 L4 GAS Auto Systems: |
Document: SHIFT POINT SPECIFICATIONS - 096 A/T Vehicle: 1993 Volkswagen Passat GLX 2.8 V6 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR Volkswagen Passat AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
![]() |
Access the Complete guide! |