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Volkswagen Passat CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volkswagen Passat car and truck
repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volkswagen Passat automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volkswagen Passat cars and light trucks from 1990+
A/C Data -> Imported Passenger Cars, Light Trucks & Vans -> Volkswagen -> 1992-2002 -> 2003-04
Vehicle: 1991 Volkswagen Passat GL 2.0 L4 GAS
1992-2002
... [[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO Volkswagen Passat A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volkswagen Passat cars and light trucks from 1990+.
Disc Brakes -> Single Piston Rear Disc Brake -> Tightening Specifications
Vehicle: 2000 Volkswagen Passat 2.8 V6 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volkswagen Passat cars and light trucks sold in the U.S. for 1980+.
Volkswagen -> Fuel Filter Scheduled Maintenance -> 1990-06 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1993 Volkswagen Passat GL 2.0 L4 GAS
Normal Service
Se...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volkswagen Passat cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1996 Volkswagen Passat GLS 2.0 L4 GAS
- With vehicle on ground, remove drive axle retaining nut from wheel assembly.
- Raise and support vehicle, then remove wheel.
- Mark position of bolts attaching ball joints to control arms, then remove bolts and separate ball joint from control arm.
- Remove drive axle to transaxle drive flange attaching bolts.
- Mount a suitable...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volkswagen Passat cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2007 Volkswagen Passat 3.6 3.6 V6 GAS
The system will automatically learns new or different whee...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volkswagen Passat cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1992 Volkswagen Passat GL 2.0 L4 GAS
- Obtain audio coded anti-theft code, then disconnect battery ground cable, then support engine/transmission assembly using suitable engine support tool.
- Cut and discard cable ties used to secure wiring from starter/alternator.
- Unclip and pull off white and black har...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volkswagen Passat cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 1998-2005 Passat
Vehicle: 2002 Volkswagen Passat 2.8 V6 GAS
On 1998-2003 models, the cabin air filter should be replaced every 10,000 miles.
On 2004-05 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
- Open the hood.
- Remove plenum air intake cover, Fig. .
- Remove the reta...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volkswagen Passat cars and light trucks sold in the U.S. from 1990+.
Volkswagen -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> Passat -> Description -> Relearn -> Reset
Vehicle: 1991 Volkswagen Passat GL 2.0 L4 GAS
Description
The wheel electronics or sensors are mounted on each wheel. The wheel electronics regularly send data that is received by the central locking and anti-theft system antennas and directed to the tire pressure monitoring control module. This control module is integrated with diagnostics in the comfort system central control module. All specified tire pressure values (control pressures) are programmed in the control module at the fact...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volkswagen Passat cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1995 Volkswagen Passat GLX 2.8 V6 GAS
- Turn ignition switch off and wait at least 20 seconds for platinum hot-wire in air mass sensor to burn itself clean.
- Remove battery.
- Drain engine coolant.
- Disconnect coolant hoses from radiator.
- Disconnect thermos switch and cooling fan.
- ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volkswagen Passat AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volkswagen Passat cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Volkswagen Passat 2.0 L4 DIESEL
- On models equipped with A/C, loosen bolts of air conditioning compressor belt tensioner and remove drive belt.
- On all models, mark direction of rotation of drive belt with chalk or felt pen, if belt is to be reused.
- Rotate drive belt tensioner clockwise to release drive belt tension, using a suitable tool.
- Remove alt...
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COMPONENT LOCATION DIAGRAMS FOR Volkswagen Passat AUTOMOBILES
Component location diagrams for most Volkswagen Passat cars and light trucks sold in the U.S. from 1990+.
 Igniter Component Locations Diagram for 1999 Volkswagen Passat 2.8 V6 GASComponents on diagram: |
 HVAC Components Diagram for 2003 Volkswagen Passat 4 Motion 4.0 W8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volkswagen Passat AUTOMOBILES
OEM drawn wiring diagrams for most Volkswagen Passat cars and light trucks sold in the U.S.
 2004 Volkswagen Passat 2.8 V6 GAS Wiring DiagramComponents on diagram: |
 2004 Volkswagen Passat 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volkswagen Passat AUTOMOBILES
OEM TSB listings for most Volkswagen Passat cars and light trucks sold in the U.S. from 1985+.
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Document: HEADLIGHT AIMING USING HELLA UNIVERSAL BEAMSETTER Vehicle: 1997 Volkswagen Passat GLX 2.8 V6 GAS Auto Systems: |
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Document: LEATHER UPHOLSTERY - CLEANING TIPS Vehicle: 1992 Volkswagen Passat CL 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volkswagen Passat AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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