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2009 Volkswagen Passat CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Volkswagen Passat AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2009 Volkswagen Passat Komfort 2.0 L4 GAS
- Remove axle shaft hex bolt. (Only loosen when vehicle is resting on wheels there is a-risk of accident.)
- Remove wheel.
- Unbolt axle shaft at flange shaft. It is a hex key head bolt or multi-point key head bolt.
- Pull ABS speed sensor wiring out from retainer on brake caliper.
- Remove ABS speed sensor from wheel bearing housing.
- Remove nut, remove hex bolt, and pull both control arms out upward. Slits in wheel bearing housing must not be widened using a chisel or similar tool!
- If hex bo...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Volkswagen Passat AUTOMOBILES
Relearn Procedures -> TPMS Control Module -> TPMS Sensor Invitation -> TPMS Sensor Location
Vehicle: 2009 Volkswagen Passat Komfort 2.0 L4 GAS
TPMS Sensor Invitation
The following procedure must be performed after replacing the TPMS wheel sensor.
- Let vehicle sit for 20 minutes.
- Drive vehicle above 16 mph for approximately 7 minutes.
- TPMS sensors will automatically be relearned and the TPMS warning lamp will go off.
TPMS Sensor Location
- Connect a suitably programmed scan tool to the DLC (Data Link Connector) located under the LH side of the instrument panel.
- Lower the tire pressure by 10 psi.
- The rapid loss of air pressure will cause the sensor to...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Volkswagen Passat AUTOMOBILES
Alternator, Replace
Vehicle: 2009 Volkswagen Passat Komfort 2.0 L4 GAS
- Disconnect battery ground cable at battery.
- Remove screws, open mounting clips and pull hose out of air filter housing.
- Disconnect electrical connection to free up line to air filter housing.
- Remove engine cover.
- Mark running direction of drive belt.
- Release tension on drive belt by swinging tensioner using a 16mm open end wrench.
- Lock tensioner with mandrel.
- Remove driv...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2009 Volkswagen Passat AUTOMOBILES
Cabin Air Filter Service -> Volkswagen -> 2005-09 GLI, GTI, Jetta, 2006-09 Passat, Rabbit, 2007-09 Eos & 2009 Tiguan
Vehicle: 2009 Volkswagen Passat Komfort 2.0 L4 GAS
On 2005-06 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
On 2007-08 models, the cabin air filter should be replaced every 24 months or 40,000 miles. The filter should be replaced more often if air flow is less than normal.
On 2009 models, the cabin air filter should be replaced every 24 months or 20,000 mi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Volkswagen Passat AUTOMOBILES
Volkswagen -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> Passat -> Description -> Relearn -> Reset
Vehicle: 2009 Volkswagen Passat Komfort 2.0 L4 GAS
Description
The wheel electronics or sensors are mounted on each wheel. The wheel electronics regularly send data that is received by the central locking and anti-theft system antennas and directed to the tire pressure monitoring control module. This control module is integrated with diagnostics in the comfort system central control module. All specified tire pressure values (control pressures) are programmed in the control module at the fact...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Volkswagen Passat AUTOMOBILES
Radiator, Replace
Vehicle: 2009 Volkswagen Passat Komfort 2.0 L4 GAS
- Drain coolant into a suitable container.
- Remove charge air hoses from charge air cooler.
- Disconnect coolant hoses from cooler.
- Bring lock carrier into service position.
- For better positioning, place a sleeve approximately 80mm long, for example: Specialty Socket Wrench 3353, Socket 19mm 3077 or...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Volkswagen Passat AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Volkswagen Passat Komfort 2.0 L4 GAS
- On models equipped with A/C, loosen bolts of air conditioning compressor belt tensioner and remove drive belt.
- On all models, mark direction of rotation of drive belt with chalk or felt pen, if belt is to be reused.
- Rotate drive belt tensioner clockwise to release drive belt tension, using a suitable tool.
- Remove alt...
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TECHNICAL SERVICE BULLETINS FOR 2009 Volkswagen Passat AUTOMOBILES
OEM TSB listings for most 2009 Volkswagen Passat cars and light trucks sold in the U.S. from 1985+.
Document: Gasoline Quality Vehicle: 2009 Volkswagen Passat Komfort 2.0 L4 GAS Auto Systems: |
Document: Automatic Transmission Oil Staining at Inspection Plug Vehicle: 2009 Volkswagen Passat Komfort 2.0 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Volkswagen Passat AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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