1991 Volkswagen Transporter Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Transporter AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Transporter cars and light trucks from 1990+.

DRUM BRAKES -> Tightening Specifications
Vehicle: 1991 Volkswagen Transporter 2.1 H4 GAS

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BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Transporter AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Transporter cars and light trucks from 1990+.

DISC BRAKES -> Kelsey-Hayes Single Piston w/Dual Mounting Bolts, Front -> BRAKE PAD SERVICE
Vehicle: 1991 Volkswagen Transporter 2.1 H4 GAS

  • Raise and support vehicle, then remove front wheels.
  • Remove caliper mounting bolts, then push caliper up and swing out from bottom.
  • Remove brake pads and anti-rattle springs, then hang caliper on frame.
  • Push piston back into caliper housing. Always remove some brake fluid from master cylinder reservoir prior to installing new pads. When caliper piston is pushed back, flui...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Transporter BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Transporter AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Transporter cars and light trucks from 1990+.

DRUM BRAKES -> Type 2 -> ADJUSTMENTS -> PARKING BRAKE CABLE
Vehicle: 1991 Volkswagen Transporter 2.1 H4 GAS

PARKING BRAKE CABLE

Rear brakes must be properly adjusted prior to adjusting parking brake.

  • Release parking brake, then tighten adjusting nut until there is no noticeable play at brake components. Check by pulling slightly on b...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Transporter BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Transporter AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Transporter cars and light trucks from 1990+.

DISC BRAKES -> Girling Single Piston w/Dual Mounting Bolts, Rear -> BRAKE CALIPER PRE-BLEEDING
Vehicle: 1991 Volkswagen Transporter 2.1 H4 GAS

  • Place caliper so that piston bore is facing down.
  • Open bleeder valve, then connect a ...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Transporter BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Transporter AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Transporter cars and light trucks from 1990+.

HYDRAULIC BRAKE SYSTEM -> COMPONENT REPLACEMENT -> MASTER CYLINDER
Vehicle: 1991 Volkswagen Transporter 2.1 H4 GAS

MASTER CYLINDER

Refer to Fig. during replacement procedures.

  • Disconnect battery ground cable.
  • Siphon brake fluid from reservoir, then disconnect brake lines from master cylinder and electrical connectors from brake light switches.
  • Remove master cylinder to firewall or brake booster, if equipped, a...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Transporter BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Transporter AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Transporter cars and light trucks from 1990+.

DISC BRAKES -> Girling Single Piston w/Dual Mounting Bolts, Rear -> CALIPER SERVICE -> OVERHAUL
Vehicle: 1991 Volkswagen Transporter 2.1 H4 GAS

OVERHAUL

Refer to Fig. when overhauling caliper.

  • Secure caliper in a suitable soft-jawed vise, then remove piston from bore by turning counterclockwise with a 12 mm allen wrench on Corrado and Passat models or caliper tool 3131 or equivalent on models except Corrado and Passat.
  • Pry piston seals from groove, being careful...

CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Transporter BRAKE SERVICE PROCEDURES

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