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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Volkswagen Vanagon car and truck
repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1991 Volkswagen Vanagon automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1991 Volkswagen Vanagon
- 1991 Volkswagen Vanagon Campmobile 2.1 H4 GAS, CC:2109, Fuel Injection, Engine VIN:, Desg:B
- 1991 Volkswagen Vanagon 2.1 H4 GAS, CC:2109, Fuel Injection, Engine VIN:, Desg:B
- 1991 Volkswagen Vanagon Syncro 2.1 H4 GAS, CC:2109, Fuel Injection, Engine VIN:, Desg:B
BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Vanagon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Vanagon cars and light trucks from 1990+.
ANTI-LOCK BRAKES -> COMPONENT REPLACEMENT -> CONTROL UNIT -> HYDRAULIC MODULATOR -> Jetta -> Passat
Vehicle: 1991 Volkswagen Vanagon Syncro 2.1 H4 GAS
Prior to servicing the ABS system, always turn the ignition off, disconnect battery negative cable, and reduce pressure in the reservoir by pressing the brake pedal at least 25-35 times. The reduction in pressure can be felt when pedal effort increases. Serious injury may result if the system is serviced without reducing pressure.
The ABS control unit must never be exposed to temperatures greater than 185°F for more than two hours, or 203°F for even short time periods. The ABS control unit must be unplugged if an electric welder is to be used on the vehicle. ...
CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Vanagon BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Vanagon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Vanagon cars and light trucks from 1990+.
DRUM BRAKES -> Type 2 -> BRAKE SERVICE -> BRAKE DRUM, REPLACE -> BRAKE SHOES, REPLACE -> WHEEL CYLINDER OVERHAUL
Vehicle: 1991 Volkswagen Vanagon 2.1 H4 GAS
Refer to Fig. for Exploded view of brake assembly.
BRAKE DRUM, REPLACE
- Raise and support vehicle.
- Release parking brake cables by loosening nuts at parking brake equalizer, then back off adjuster through hole in backing plate.
- Using hub puller OTC 827-B or equivalent, pull off drum and hub. Drum must rotate freely while being pulled off.
- Reverse procedure to install.
BRAKE SHOES, REPLACE
- Raise and support vehicle, then remove brake drum as previously described.
- Remove spring retainers and hold down springs, then disconnect parking brake cable at lever on brake shoe.
- Remove lower r...
CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Vanagon BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Vanagon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Vanagon cars and light trucks from 1990+.
DISC BRAKES -> Girling Single Piston w/Dual Mounting Bolts, Rear -> CALIPER SERVICE -> OVERHAUL
Vehicle: 1991 Volkswagen Vanagon Syncro 2.1 H4 GAS
OVERHAUL
Refer to Fig. when overhauling caliper.
- Secure caliper in a suitable soft-jawed vise, then remove piston from bore by turning counterclockwise with a 12 mm allen wrench on Corrado and Passat models or caliper tool 3131 or equivalent on models except Corrado and Passat.
- Pry piston seals from groove, being careful...
CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Vanagon BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Vanagon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Vanagon cars and light trucks from 1990+.
DRUM BRAKES -> Tightening Specifications
Vehicle: 1991 Volkswagen Vanagon Syncro 2.1 H4 GAS
CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Vanagon BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Vanagon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Vanagon cars and light trucks from 1990+.
ANTI-LOCK BRAKES -> COMPONENT REPLACEMENT -> CONTROL UNIT -> HYDRAULIC MODULATOR -> Jetta -> Passat
Vehicle: 1991 Volkswagen Vanagon 2.1 H4 GAS
Prior to servicing the ABS system, always turn the ignition off, disconnect battery negative cable, and reduce pressure in the reservoir by pressing the brake pedal at least 25-35 times. The reduction in pressure can be felt when pedal effort increases. Serious injury may result if the system is serviced without reducing pressure.
The ABS control unit must never be exposed to temperatures greater than 185°F for more than two hours, or 203°F for even short time periods. The ABS control unit must be unplugged if an electric welder is to be used on the vehicle. ...
CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Vanagon BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Volkswagen Vanagon AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Volkswagen Vanagon cars and light trucks from 1990+.
HYDRAULIC BRAKE SYSTEM -> ADJUSTMENTS -> BRAKE PRESSURE REGULATOR -> Cabriolet -> Corrado, Fox & Passat -> MODELS LESS ANTI-LOCK BRAKES -> Vanagon
Vehicle: 1991 Volkswagen Vanagon 2.1 H4 GAS
BRAKE PRESSURE REGULATOR
MODELS LESS ANTI-LOCK BRAKES
Cabriolet
Brake pressure regulator is mounted on body, and operated by a spring attached to the rear axle.
- Remove bleeder screw on right front caliper and connect gauge US 1016 or equivalent.
- Remove bleeder screw on left rear wheel cylinder/caliper and connect gauge US 1016 or equivalent.
- Bleed both hoses and gauges with bleeding screws on gauges, then depress brake pedal firmly several times.
- Depress brake pedal until gauge of right front caliper reads 797 psi. Gauge of left rear wheel cylinder/caliper must read 565-623 psi.
- Increase p...
CLICK HERE TO GET FULL ACCESS TO 1991 Volkswagen Vanagon BRAKE SERVICE PROCEDURES
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