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1992 BMW 535I CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 BMW 535I car and truck
repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your BMW 535I automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 BMW 535I AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1991-92 -> Precautions -> Cleanliness -> General Service -> Safety
Vehicle: 1992 BMW 535I 3.5 L6 GAS
Safety
The Freon refrigerant used in car air conditioners is also known as R-12. It is colorless and odorless both as a gas and a liquid. Since it boils (vaporizes) at -21.7°F, it will usually be in a vapor state when being handled in a repair shop. But if a portion of the liquid coolant should come in contact with the hands or face, note that its temperature momentarily will be at least 22° below zero.
Protective goggles should be worn when opening any refrigerant lines. If liquid coolant does touch the eyes, bathe the eyes quickly in cold water. Then apply a bland ...
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BRAKE SERVICE PROCEDURES FOR 1992 BMW 535I AUTOMOBILES
Disc Brakes -> CALIPER OVERHAUL
Vehicle: 1992 BMW 535I 3.5 L6 GAS
- Remove piston boot and snap ring.
- Position block of wood in caliper recess, then apply compressed air to fluid inlet to force piston from bore.
- Remove bleeder screw.
- Remove piston seal using a suitable tool, taking care not to damage caliper bore.
- Remove dowel sleeves (5) from guide bolt bores, Fig. .
- Clean caliper and piston with alcohol, blow dry with compressed air and coat sealing surfaces with brake fluid.
- Inspect piston and replace if corroded, or if sealing surfa...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 BMW 535I AUTOMOBILES
BMW -> Fuel Shutoff Switch Location -> 1991-96 5 Series
Vehicle: 1992 BMW 535I 3.5 L6 GAS
The inertia switch is located below the ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 BMW 535I AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1992 BMW 535I 3.5 L6 GAS
The propeller shaft is adapted to pertinent requirements in reverence to the transmission version, power flow and vibration behavior, so that removal and installation will differ and depend on the version. Only tighten nuts or bolts on the flange end whenever possible to avoid tension in the joint disc.
- Remove exhaust assembly.
- Unscrew heat shield.
- On models with front joint disc, unscrew propeller shaft on transmission.
- On models with front universal joint, support transmission with special tools 24 0 120 and 00 2 020.
- Unscrew transmission suspension.
- Unscrew universal joint on...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 BMW 535I AUTOMOBILES
Alternator, Replace
Vehicle: 1992 BMW 535I 3.5 L6 GAS
- Disconnect battery.
- Remove air cleaner and air flow sensor.
- Remove tensioner mounting bolt and nut with tensioner.
- Remove drive belt.
- Loosen hydraulic line on power...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1992 BMW 535I AUTOMOBILES
Cabin Air Filter Service -> BMW -> 1992-95 5 Series
Vehicle: 1992 BMW 535I 3.5 L6 GAS
Service interval is determined by the service indicator.
- Obtain the radio anti-theft code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- Lift out the glove compartment clips, then pull off the retaining straps.
- Detach the tabs located at the righthand and lefthand sides of the glove compartment.
- Remove the glove compartment.
- Remove the screws retaining the lefthand and righthand side carpeted console trim panels.
- Remove the trim panel from above the glove compartment.
- Remove the two air duct attaching screws, then the air duct.
- Remove the cabin air...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 BMW 535I AUTOMOBILES
BMW -> Check Engine Lamp -> Less OBD II
Vehicle: 1992 BMW 535I 3.5 L6 GAS
The Check Engine lamp will be illuminated when the ignition switch is in the On position and the engine is stopped. If the engine is started, the lamp should go out. If the lamp remains lit, a diagnostic troubl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 BMW 535I AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 BMW 535I 3.5 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp and remove hose from radiator.
- Reposition hose clamp and remove hose from engine.
- Remove hose from vehicle.
- Reverse procedure to ins...
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COMPONENT LOCATION DIAGRAMS FOR 1992 BMW 535I AUTOMOBILES
Component location diagrams for most 1992 BMW 535I cars and light trucks sold in the U.S. from 1990+.
 Rear RH Side Of Engine Compartment Diagram for 1992 BMW 535I 3.5 L6 GASComponents on diagram: |
 DME Control Unit, Intake Air Control, Fuel Pump Relay, Main Relay, Air Pump Relay & Connector Diagram for 1992 BMW 535I 3.5 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 BMW 535I AUTOMOBILES
OEM drawn wiring diagrams for most 1992 BMW 535I cars and light trucks sold in the U.S.
 1992 BMW 535I 3.5 L6 GAS Wiring DiagramComponents on diagram: |
 1992 BMW 535I 3.5 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 BMW 535I AUTOMOBILES
OEM TSB listings for most 1992 BMW 535I cars and light trucks sold in the U.S. from 1985+.
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Document: Tools and Equipment Vehicle: 1992 BMW 535I 3.5 L6 GAS Auto Systems: |
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Document: Turbocharger Installation Tool Vehicle: 1992 BMW 535I 3.5 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 BMW 535I AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 BMW 535I cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 BMW 535I cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 BMW 535I cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 BMW 535I cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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