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1992 BMW 735IL CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
A/C & HEATER SERVICE PROCEDURES FOR 1992 BMW 735IL AUTOMOBILES
Air Bag System Precautions -> BMW -> Arming
Vehicle: 1992 BMW 735IL 3.5 L6 GAS
- Ensure nobody is in vehicle, then connect battery positive cable, then ground cable.
- From a safe position to the side of or below air bag modules, turn ignition On and observe air bag indicator lamp. Lamp s...
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BRAKE SERVICE PROCEDURES FOR 1992 BMW 735IL AUTOMOBILES
Power Brake Units -> TROUBLESHOOTING -> 318, 325, 525 & 535 -> BRAKE BOOSTER VACUUM SUPPLY CHECK -> FUNCTION TEST
Vehicle: 1992 BMW 735IL 3.5 L6 GAS
FUNCTION TEST
- Operate brake pedal ten times with engine stopped.
- If brake pedal gives, system is okay.
- If brake pedal does not give, check valve, vacuum hose and/or rubber ring between master cylinder and brake booster could be defective.
BRAKE BOOSTER VACUUM SUPPLY CHECK
318, 325, ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 BMW 735IL AUTOMOBILES
BMW -> Fuel Filter Replacement -> Except X3 & Z4 -> Fuel System Pressure Relief -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection -> Removal & Installation
Vehicle: 1992 BMW 735IL 3.5 L6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel System Pressure Relief
- Obtain the vehicle owner's radio theft protection code.
- Remove the fuel pump relay(s).
- Start the engine and allow it to stall.
- Crank engine for 10 seconds to ensure the fuel pressure has been...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 BMW 735IL AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assembly -> Disassembly
Vehicle: 1992 BMW 735IL 3.5 L6 GAS
Disassembly
- Raise and support vehicle.
- Remove propeller shaft assembly.
- Remove hose straps.
- Lift out circlip.
- Pull off constant velocity joint complete with dust cover.
- Press knurled head bolts and washers out of constant velocity joint.
- Press off dust cover.
Assembly
- Pack new constant velocity joint with 60 grams of grease (HWB). Do not pack the inner race with cage since the balls would tall ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 BMW 735IL AUTOMOBILES
Alternator, Replace
Vehicle: 1992 BMW 735IL 3.5 L6 GAS
- Disconnect battery.
- Remove air cleaner and air flow sensor.
- Remove tensioner mounting bolt and nut with tensioner.
- Remove drive belt.
- Loosen hydraulic line on power...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 BMW 735IL AUTOMOBILES
BMW -> Service Interval Indicator -> 7 Series -> Interval Indicator -> Less Underhood Diagnostic Connector -> Oil Service -> With Underhood Diagnostic Connector
Vehicle: 1992 BMW 735IL 3.5 L6 GAS
Less Underhood Diagnostic Connector
- Press and hold the reset button located at the top lefthand side of the instrument cluster for 10 seconds.
- A four line menu should appear on the speedometer display. First line is the Back function followed by three service and maintenance items.
- A "!" symbol indicates the service or maintenance item can be reset. An "0" symbol indicates the item cannot be reset. The first 20% of the service or maintenance interval is protected against accidental or premature reset.
- Use the Reset button or lower axial FAS button on the turn signal high beam switch to scr...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 BMW 735IL AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 BMW 735IL 3.5 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp and remove hose from radiator.
- Reposition hose clamp and remove hose from engine.
- Remove hose from vehicle.
- Reverse procedure to ins...
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COMPONENT LOCATION DIAGRAMS FOR 1992 BMW 735IL AUTOMOBILES
Component location diagrams for most 1992 BMW 735IL cars and light trucks sold in the U.S. from 1990+.
Rear Power Distribution Box & Relays Diagram for 1992 BMW 735IL 3.5 L6 GAS Components on diagram: |
Inertia Switch & Connector Diagram for 1992 BMW 735IL 3.5 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 BMW 735IL AUTOMOBILES
OEM drawn wiring diagrams for most 1992 BMW 735IL cars and light trucks sold in the U.S.
1992 BMW 735IL 3.5 L6 GAS Wiring Diagram Components on diagram: |
1992 BMW 735IL 3.5 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 BMW 735IL AUTOMOBILES
OEM TSB listings for most 1992 BMW 735IL cars and light trucks sold in the U.S. from 1985+.
Document: Tools and Equipment Vehicle: 1992 BMW 735IL 3.5 L6 GAS Auto Systems: |
Document: Tools and Equipment Vehicle: 1992 BMW 735IL 3.5 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 BMW 735IL AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 BMW 735IL cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 BMW 735IL cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 BMW 735IL cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 BMW 735IL cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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