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1992 Chevrolet C2500 Suburban CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Chevrolet C2500 Suburban car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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A/C & HEATER SERVICE PROCEDURES FOR 1992 Chevrolet C2500 Suburban AUTOMOBILES
General Service Domestic Vehicles -> 1992-93 -> Oil Charge -> 1992 Colt & Summit -> 1992 Colt Vista & Summit Wagon Compressor -> 1993 Colt & Summit -> 1993 Probe -> Abrupt Loss Of Refrigerant -> Capri -> Cherokee, Comanche & Wrangler -> Chrysler Corp. -> Concorde, Intrepid & Vision -> D/W 150-350 & Ramcharger -> Dakota & Rear Wheel Drive Van -> Except Capri, Festiva & 1993 Probe -> Except Colt, Colt Vista, Concorde, Intrepid, Laser, Monaco, Premier, Stealth, Summit, Summit Wagon, Talon & Vision -> Festiva -> Ford FX-15 Axial 10 Cylinder Compressor -> Ford Motor Company -> Front Wheel Drive Van -> General Motors Corp. -> Grand Cherokee -> Laser & Talon -> Light Trucks & Vans -> Monaco & Premier -> Nippondenso 10P13 Compressor -> Nippondenso 10P15 Series Compressors -> Nippondenso 6P148 Compressors -> Non Leak Condition -> Passenger Cars -> Ram 50 -> Saturn -> Stealth
Vehicle: 1992 Chevrolet C2500 Suburban 7.4 V8 GAS
General Motors Corp.
Passenger Cars
Non Leak Condition
- Discharge system, then measure amount of oil collected in discharge container. If more than 1/2 ounce of oil is collected when discharging system, an equal amount of new refrigeration oil must be added to the system.
- Remove defective components. Drain and measure oil remaining in compressor or accumulator, if removed.
- Add the proper amount of oil to each replacement component as follows:
- On HR-6, HR100T/HR110T, R-4, V5 and Prizm compressors, drain oil from old compresso...
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BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet C2500 Suburban AUTOMOBILES
Drum Brakes -> General System Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1992 Chevrolet C2500 Suburban 7.4 V8 GAS
Brake Drums
Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe, oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out-of-roundness and heat spotting. If drums are cracked or heat spotted, they must be ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Chevrolet C2500 Suburban AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1992 Chevrolet C2500 Suburban 5.7 V8 GAS
Returnless Fuel System
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Chevrolet C2500 Suburban AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Chevrolet C2500 Suburban 7.4 V8 GAS
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel dr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Chevrolet C2500 Suburban AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Chevrolet C2500 Suburban 5.7 V8 GAS
- Disconnect battery ground cable.
- Disconnect terminal plug and battery lead from rear of alternator.
- Remove accessory drive belt.
- Remove alternator mounting bolts.
- Separate alternator from mounting bracket.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Chevrolet C2500 Suburban AUTOMOBILES
General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
Vehicle: 1992 Chevrolet C2500 Suburban 7.4 V8 GAS
A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.
Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Chevrolet C2500 Suburban AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Chevrolet C2500 Suburban 5.7 V8 GAS
Inlet
- Remove air cleaner.
- Drain cooling system into a suitable container.
- Remove heater hose support clamp bolt.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Chevrolet C2500 Suburban AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Chevrolet C2500 Suburban 7.4 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Chevrolet C2500 Suburban AUTOMOBILES
Component location diagrams for most 1992 Chevrolet C2500 Suburban cars and light trucks sold in the U.S. from 1990+.
 RH Side Of I/P Diagram for 1992 Chevrolet C2500 Suburban 7.4 V8 GASComponents on diagram: |
 Glow Plug Control Module Diagram for 1992 Chevrolet C2500 Suburban 5.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 Chevrolet C2500 Suburban AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Chevrolet C2500 Suburban cars and light trucks sold in the U.S.
 1992 Chevrolet C2500 Suburban 7.4 V8 GAS Wiring DiagramComponents on diagram: |
 1992 Chevrolet C2500 Suburban 7.4 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Chevrolet C2500 Suburban AUTOMOBILES
OEM TSB listings for most 1992 Chevrolet C2500 Suburban cars and light trucks sold in the U.S. from 1985+.
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Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1992 Chevrolet C2500 Suburban 5.7 V8 GAS Auto Systems: |
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Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 1992 Chevrolet C2500 Suburban 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Chevrolet C2500 Suburban AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Chevrolet C2500 Suburban cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Chevrolet C2500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Chevrolet C2500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Chevrolet C2500 Suburban cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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