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1992 Chevrolet Lumina CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1992 Chevrolet Lumina AUTOMOBILES
Component Replacement & Adjustment -> Cutlass Supreme, Grand Prix, Lumina & Regal -> COMPRESSOR, REPLACE -> 2.2L ENGINE -> 3.1L ENGINE -> 3.4L ENGINE -> 3.8L ENGINE
Vehicle: 1992 Chevrolet Lumina Z34 3.4 V6 GAS
2.2L ENGINE
- Recover refrigerant from A/C system.
- Remove serpentine drive belt from compressor, then raise and support vehicle.
- Remove right side engine splash shield.
- Disconnect electrical connector from compressor clutch.
- Disconnect refrigerant lines from compressor.
- Remove compressor retaining bolts shown in Fig. , then compressor from vehicle.
- Reverse procedure to install.
3.1L ENGINE
- Disconnect battery ground cable, then recover refrigerant from A/C system.
- Loosen serpentine belt at adjustment pulley, ...
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BRAKE SERVICE PROCEDURES FOR 1992 Chevrolet Lumina AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> AC-DELCO TANDEM DIAPHRAGM TYPE -> Assemble -> Assembly -> BCIA SINGLE DIAPHRAGM TYPE -> BCIA TANDEM DIAPHRAGM TYPE -> Disassemble -> Disassembly -> GEO METRO SINGLE DIAPHRAGM TYPE -> OVERHAUL -> TOYOTA/GM SINGLE DIAPHRAGM TYPE
Vehicle: 1992 Chevrolet Lumina 2.5 L4 GAS
AC-DELCO TANDEM DIAPHRAGM TYPE
OVERHAUL
Disassemble
- Remove pedal pushrod boot, silencer, check valve, vacuum switch and grommets, as equipped, then the front housing seal.
- Scribe matching marks between front and rear housing sections, then mount booster assembly in suitable holding fixture with rear housing facing up.
- Apply pressure to housing with holding fixture forcing screw and rotate rear housing counterclockwise to unlock housing halves.
- Slowly release spring tension, then remove booster assembly from holding fixture. Do not allow spring tension to release suddenly, as ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Chevrolet Lumina AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1992 Chevrolet Lumina Z34 3.4 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Chevrolet Lumina AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Chevrolet Lumina Euro 3.4 V6 GAS
- Loosen axle nut and washer one turn.
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove brake caliper, bracket assembly and rotor.
- Loosen four hub/bearing assembly to knuckle attaching bolts.
- Remove ABS speed sensor mounting bolt, then position sensor aside.
- Remove hub and bearing mounting bolts.
- On right side drive axle, separate drive axle from transaxle using axle shaft remover tool No. J-3308, extension tool No. J-29794 and puller tool No. J-2619-01, or equivalents.
- On left side drive axle, using frame for leverage, separate drive axl...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Chevrolet Lumina AUTOMOBILES
Starter, Replace -> Automatic Transaxle -> Manual Transaxle
Vehicle: 1992 Chevrolet Lumina Euro 3.4 V6 GAS
Manual Transaxle
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Raise and support vehicle.
- Place a suitable drain pan under vehicle and remove oil filter.
- Disconnect electrical connections from oil pressure sensor.
- Disconnect crank sensor wire from ignition module.
- Remove oil cooler adapter stud and set oil cooler aside.
- Disconnect starter electrical connections.
- Remove starter mounting bolts and starter.
- Reverse procedure to install, noting the following:
- Torque starter bolts to 32 ft. lbs.
Automatic Transaxle
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Raise...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Chevrolet Lumina AUTOMOBILES
General Motors Corp./Saturn Cars -> Anti-Lock Warning Lamp ->
Vehicle: 1992 Chevrolet Lumina Euro 3.1 V6 GAS
This lamp should light when the ignition is turned On. The lamp may light for as long as 30 seconds as a bulb and system inspection. If lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When lamp is lit, turn ignition Off, then restart engine. If l...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Chevrolet Lumina AUTOMOBILES
Radiator, Replace
Vehicle: 1992 Chevrolet Lumina Z34 3.4 V6 GAS
- Remove air cleaner assembly, then drain coolant.
- Remove engine strut upper brace bolts from upper tie bar and rotate strut and brace rearward.
- Disconnect upper radiator mounting panel bolts and clamps.
- Disconnect cooling fan electrica...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Chevrolet Lumina AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Chevrolet Lumina 3.1 V6 GAS
- Remove belt guard.
- Lift or rotate tensioner usin...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Chevrolet Lumina AUTOMOBILES
Component location diagrams for most 1992 Chevrolet Lumina cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Chevrolet Lumina AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Chevrolet Lumina cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Chevrolet Lumina AUTOMOBILES
OEM TSB listings for most 1992 Chevrolet Lumina cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1992 Chevrolet Lumina 2.5 L4 GAS Auto Systems: |
Document: Air Conditioning Compressor Replacement - Diagnosis Vehicle: 1992 Chevrolet Lumina 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Chevrolet Lumina AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Chevrolet Lumina cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Chevrolet Lumina cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Chevrolet Lumina cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Chevrolet Lumina cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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