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1992 Jeep Wrangler CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Jeep REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1992 Jeep Wrangler AUTOMOBILES
Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Adjustment -> Control Cable, Adjust
Vehicle: 1992 Jeep Wrangler Islander 4.0 L6 GAS
Control Cable, Adjust
Position self-adjusting clip on cable core wire 2 inches from loop at heater evaporator cable end. Pry clip into locked position using 1/4 inch tube, Fig. . Align door crank pin with clip and seat cable ...
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BRAKE SERVICE PROCEDURES FOR 1992 Jeep Wrangler AUTOMOBILES
Disc Brakes -> Cherokee, Comanche, Grand Cherokee & Wrangler -> Brake System Bleed
Vehicle: 1992 Jeep Wrangler 4.0 L6 GAS
Refer to "Hydraulic Brake... "
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Jeep Wrangler AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1987-95 Wrangler
Vehicle: 1992 Jeep Wrangler Sahara 4.0 L6 GAS
Refer to Fi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Jeep Wrangler AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 1992 Jeep Wrangler Sahara 4.0 L6 GAS
Front
- With vehicle in neutral, position vehicle on hoist.
- Remove skid plate if equipped to gain access to propeller shaft.
- Mark a line across axle pinion flange, propeller shaft, flange yoke and transfer case for installation reference.
- Remove U-joint strap bolts at pinion shaft yoke.
- Remove transfer case yoke bolts.
- Push rear of propeller shaft forward to clear transfer case yoke.
- Remove propeller shaft from vehicle.
- Reverse procedure to install, noting the following:
- Align reference marks.
- Torque U-joint strap bolts t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Jeep Wrangler AUTOMOBILES
Starter, Replace
Vehicle: 1992 Jeep Wrangler S 2.5 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove any bracket or brace necessary to access starter.
- Disconnect starter solenoid wires, then remove starter bolts,...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Jeep Wrangler AUTOMOBILES
Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1992 Jeep Wrangler Sahara 4.0 L6 GAS
The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Jeep Wrangler AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Jeep Wrangler Renegade 4.0 L6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing.
- Remove hose from water control valve.
- Reposition heater hose inlet clamp at thermostat housing.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse pro...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Jeep Wrangler AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Jeep Wrangler 4.0 L6 GAS
Belt tension is adjusted at the power steering pump or idler pulley if not equipped with power steering.
- Disconnect battery ground cable.
- Loosen power steeri...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Jeep Wrangler AUTOMOBILES
Component location diagrams for most 1992 Jeep Wrangler cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Jeep Wrangler AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Jeep Wrangler cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Jeep Wrangler AUTOMOBILES
OEM TSB listings for most 1992 Jeep Wrangler cars and light trucks sold in the U.S. from 1985+.
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1992 Jeep Wrangler 2.5 L4 GAS Auto Systems: |
Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE Vehicle: 1992 Jeep Wrangler 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Jeep Wrangler AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Jeep Wrangler cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Jeep Wrangler cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Jeep Wrangler cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Jeep Wrangler cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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