1992 MERCEDES-BENZ 300SD Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1992 MERCEDES-BENZ 300SD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 MERCEDES-BENZ 300SD cars and light trucks from 1990+.

MERCEDES-BENZ, ANTI-LOCK BRAKE SYSTEMS -> DIAGNOSIS & TESTING -> ABS SYSTEM -> ASR SYSTEM -> HYDRAULIC SYSTEM
Vehicle: 1992 MERCEDES-BENZ 300SD 3.4 L6 DIESEL

ABS SYSTEM

During all tests when ignition switch is on, the LED must illuminate, indicating battery voltage is satisfactory. The vehicle must not be driven with the (ABS) adapter connected. Refer to Fig. , for connection of test equipment and Fig. , for anti-lock system diagnosis.

ASR SYSTEM

During all tests when ignition switch is on, the LED must illuminate, indicating ...

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BRAKE SERVICE PROCEDURES FOR 1992 MERCEDES-BENZ 300SD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 MERCEDES-BENZ 300SD cars and light trucks from 1990+.

MERCEDES-BENZ, POWER BRAKES -> POWER BRAKE UNIT REPLACEMENT
Vehicle: 1992 MERCEDES-BENZ 300SD 3.4 L6 DIESEL

On Models Equipped With Anti-Lock Brake Systems, Refer To "Anti-Lock Brake Systems."

  • Disable airbag system as described in "Airbag System Disarming."
  • On vehicles with manual transmission, disconnect hose and move toward master cylinder.
  • On all mode...

CLICK HERE TO GET FULL ACCESS TO 1992 MERCEDES-BENZ 300SD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 MERCEDES-BENZ 300SD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 MERCEDES-BENZ 300SD cars and light trucks from 1990+.

MERCEDES-BENZ, ANTI-LOCK BRAKE SYSTEMS -> SYSTEM SERVICE -> BLEEDING HYDRAULIC SYSTEM
Vehicle: 1992 MERCEDES-BENZ 300SD 3.4 L6 DIESEL

Refer to Figs. through , when servicing system components.

BLEEDING HYDRAULIC SYSTEM

On 400SE, 500SEL and 600SEL models, the master cylinder brake switch over valve must be electrically activated to bleed the additional pressure chamber.

  • With ignition in Off position, empty pressure reservoir at bleeder valve SP, then close valve, ...

CLICK HERE TO GET FULL ACCESS TO 1992 MERCEDES-BENZ 300SD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 MERCEDES-BENZ 300SD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 MERCEDES-BENZ 300SD cars and light trucks from 1990+.

MERCEDES-BENZ, POWER BRAKES -> DIAGNOSIS & TESTING
Vehicle: 1992 MERCEDES-BENZ 300SD 3.4 L6 DIESEL

On Models Equipped With Anti-Lock Brake Systems, Refer To "Anti-Lock Brake Systems."

  • Use fabricated adapter, Fig. , connect vacuum gauge tool No. 201 589 13 21 00 or equivalent, to vacuum line between brake booster and check valve.
  • Connect Teves pressure tester tool No. 3 9305-1020.4 or equivalent, to brake caliper at vent screw, then bleed pressure tester.
  • Connect Bosch pedal force meter tool No. 0 681 148 EFSV 57 B or equivalent, to brake pedal.
  • Start and operate engine until 11-11.5 psi vacuum (.75-.8 bar) is p...

CLICK HERE TO GET FULL ACCESS TO 1992 MERCEDES-BENZ 300SD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 MERCEDES-BENZ 300SD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 MERCEDES-BENZ 300SD cars and light trucks from 1990+.

MERCEDES-BENZ, HYDRAULIC BRAKE SYSTEMS -> HYDRAULIC BRAKE SYSTEMS -> HYDRAULIC BRAKE SPECIFICATIONS
Vehicle: 1992 MERCEDES-BENZ 300SD 3.4 L6 DIESEL

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CLICK HERE TO GET FULL ACCESS TO 1992 MERCEDES-BENZ 300SD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 MERCEDES-BENZ 300SD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 MERCEDES-BENZ 300SD cars and light trucks from 1990+.

MERCEDES-BENZ -> FRONT DISC BRAKE SERVICE -> 190D & E, 260E & 300CE, E & TE -> 560SL -> Assembly -> BRAKE CALIPER, REPLACE -> BRAKE PADS, REPLACE -> CALIPER OVERHAUL -> Disassembly -> EXCEPT 190D & E, 260E & 300CE, E & TE -> EXCEPT 560SL -> Inspection -> Installation -> Removal
Vehicle: 1992 MERCEDES-BENZ 300SD 3.4 L6 DIESEL

BRAKE CALIPER, REPLACE

EXCEPT 190D & E, 260E & 300CE, E & TE
Removal

On 300SE, SEL, 420SEL and 560SEC and SEL series vehicles using Girling type brake calipers, refer to 190D and E Series removal and installation procedures.

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Open brake caliper bleeder screw, then pump brake fluid out of front brake circuit.
  • Disconnect and cap brake hose from brake line.
  • On vehicles with wear indicator, pull clip sensor cables out of caliper plug connector.
  • On all models, remove brake lining wear indicator plug connector and brake hose fr...

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