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1992 Volkswagen Corrado CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1992 Volkswagen Corrado AUTOMOBILES
Volkswagen -> Component Replacement & Adjustment -> COMPRESSOR, REPLACE -> CABRIOLET
Vehicle: 1992 Volkswagen Corrado 1.8 L4 GAS
CABRIOLET
- Turn on ignition and A/C switch to engage compressor clutch, then remove center bolt securing clutch assembly to compressor.
- Turn off ignition, disconnect battery ground cable and discharge A/C system.
- Rotate belt tensioner using open end wrench until 10 mm hex key can be inserted into socket head bolt, then remove belt tensi...
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BRAKE SERVICE PROCEDURES FOR 1992 Volkswagen Corrado AUTOMOBILES
DISC BRAKES -> Girling Single Piston w/Dual Mounting Bolts, Rear -> ADJUSTMENTS -> CORRADO & PASSAT -> EXCEPT CORRADO & PASSAT -> PARKING BRAKE
Vehicle: 1992 Volkswagen Corrado SLC 2.8 V6 GAS
PARKING BRAKE
CORRADO & PASSAT
- Ensure parking brake lever is in OFF position, then tighten adjusting nut until levers on calipers just move off their stops. Maximum permissible distance from stop is.059 inch.
- Apply and release parking brake and ensure that both wheels rotate freely.
EXCEPT CORRADO & PASSAT
- Release parking brake handle and ensure that levers on calipers return to stop.
- Loosen cab...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Volkswagen Corrado AUTOMOBILES
Volkswagen -> Fuel Filter Scheduled Maintenance -> 1990-06 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1992 Volkswagen Corrado 1.8 L4 GAS
Normal Service
Se...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Volkswagen Corrado AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1992 Volkswagen Corrado 1.8 L4 GAS
- With vehicle on ground, remove drive axle retaining nut from wheel assembly.
- Raise and support vehicle, then remove wheel.
- Mark position of bolts attaching ball joints to control arms, then remove bolts and separate ball joint from control arm.
- Remove drive axle to tra...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Volkswagen Corrado AUTOMOBILES
Starter, Replace
Vehicle: 1992 Volkswagen Corrado 1.8 L4 GAS
- Disconnect battery ground cable at battery.
- Remove black plastic cap and connector from solenoid.
- Unlatch connector at solenoid terminal 50 and disconnect.
- Remove nut securing wiring to solenoid...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Volkswagen Corrado AUTOMOBILES
Volkswagen -> Malfunction Indicator Lamp -> -> Digifant & Digifant II -> Digifant I -> OBD ll
Vehicle: 1992 Volkswagen Corrado SLC 2.8 V6 GAS
OBD ll
If faults are recognized and verified by the engine control module, they will be indicated by switching on the MIL. Perform the functional inspection as follows: Turn the ignition switch to the ON position. The MIL must light up if the MIL does not light with the ignition switch on, inspect the bulb and/or locate and eliminate short or open in wiring circuit from the engine control module to MIL using a proper wiring diagram. If no fault can be detected in the wiring the ECM may be faulty. If the MIL lights with the ignition switch on, start engine and run at idle speed the MIL must go o...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Volkswagen Corrado AUTOMOBILES
Radiator, Replace
Vehicle: 1992 Volkswagen Corrado SLC 2.8 V6 GAS
- Drain coolant into a suitable container.
- Remove upper and lower coolant hoses.
- Disconnect engine coolant level (ECL) connector.
- Remove expansion tank and hose.
- Disconnect coolant fan cont...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Volkswagen Corrado AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Volkswagen Corrado SLC 2.8 V6 GAS
- Put lock carrier into service position.
- Mark direction of engine rotation on belt.
- Slacken belt by tur...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Volkswagen Corrado AUTOMOBILES
Component location diagrams for most 1992 Volkswagen Corrado cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Volkswagen Corrado AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Volkswagen Corrado cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Volkswagen Corrado AUTOMOBILES
OEM TSB listings for most 1992 Volkswagen Corrado cars and light trucks sold in the U.S. from 1985+.
Document: BATTERY, DISCHARGED, DIAGNOSIS FOR EXCESSIVE STATIC CURRENT DRAW - REVISED Vehicle: 1992 Volkswagen Corrado 1.8 L4 GAS Symptoms: |
Document: EXHAUST HEAT SHIELD, REPLACEMENT GUIDELINES - REVISED Vehicle: 1992 Volkswagen Corrado 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Volkswagen Corrado AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Volkswagen Corrado cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Volkswagen Corrado cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Volkswagen Corrado cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Volkswagen Corrado cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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