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1993 Volkswagen Transporter CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1993 Volkswagen Transporter AUTOMOBILES
Volkswagen -> Component Replacement & Adjustment -> CONTROL ASSEMBLY, REPLACE -> CABRIOLET -> CORRADO & PASSAT -> GOLF, GTI & JETTA -> Less A/C
Vehicle: 1993 Volkswagen Transporter 2.5 L5 GAS
CABRIOLET
- Disconnect battery ground cable and remove radio, if equipped.
- Remove control knobs from control assembly.
- Using a suitable tool, pry control assembly cover and pull toward right side of instrument panel.
- Remove instrument panel insert and control retaining screws.
- Disconnect control cables, electrical connector and vacuum hoses from control assembly as equipped. Mark installation position of cables and hoses to aid installation.
- Remove control assembly together with capillary tube.
- Reverse procedure to install....
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BRAKE SERVICE PROCEDURES FOR 1993 Volkswagen Transporter AUTOMOBILES
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 1993 Volkswagen Transporter 2.5 L5 GAS
Master Cylinder
Refer to Fig. during replacement procedures.
- Disconnect battery ground cable.
- Siphon brake fluid from reservoir, then disconnect brake lines from master cylinder and electrical connectors from brake light switches.
- Remove master cylinder to firewall or brake booster, if equipped, a...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1993 Volkswagen Transporter AUTOMOBILES
Volkswagen -> Fuel Filter Scheduled Maintenance -> 1990-06 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1993 Volkswagen Transporter 2.5 L5 GAS
Normal Service
Se...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1993 Volkswagen Transporter AUTOMOBILES
DRIVESHAFT, Replace -> Automatic Transmissions -> Manual Transmissions
Vehicle: 1993 Volkswagen Transporter 2.5 L5 GAS
Manual Transmissions
- Install support tool No. 3250 or equivalent to upper control arm.
- With car on ground, loosen axle shaft bolts, then remove bolt securing wheel bearing housing to lower ball joint.
- Raise and support vehicle.
- Remove bolt for shock absorber/stabilizer link rod.
- Remove axle shaft from drive flange of transmission.
- Compress shock absorber completely, then remove axle shaft.
- Reverse procedure to install, noting the following:
- Torque wheel lug nuts to 118 ft. lbs.
- Torque axle shaft to flange bolts to 41 ft. lbs.
- Torque shock absorber to control arm bolts to 118 ft. lbs.
- T...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1993 Volkswagen Transporter AUTOMOBILES
Alternator, Replace
Vehicle: 1993 Volkswagen Transporter 2.5 L5 GAS
- Disconnect battery ground cable at battery.
- Relieve tension on drive belt and remove drive belt.
- Remove electrical connections from alternator.
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1993 Volkswagen Transporter AUTOMOBILES
Volkswagen -> Anti-Lock Brake System (ABS) Warning Lamp ->
Vehicle: 1993 Volkswagen Transporter 2.5 L5 GAS
The anti-lock warning lamp is used to warn of an ABS fault. The lamp input monitors the condition of the system. The lamp will be lit during engine start-up, but should go out when the self-diag...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1993 Volkswagen Transporter AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1993 Volkswagen Transporter 2.5 L5 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp at radiator and remove hose.
- Reposition hose clamp at thermostat housing and remove hose.
- Remove hose from vehicle.
- Reverse procedure to install.
Upper
- Drain coolant...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1993 Volkswagen Transporter AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1993 Volkswagen Transporter 2.5 L5 GAS
Before removing drive belt, mark direction of rotation. When installing belt, make sure it is correctly seated in pulley.
- Remove sou...
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COMPONENT LOCATION DIAGRAMS FOR 1993 Volkswagen Transporter AUTOMOBILES
Component location diagrams for most 1993 Volkswagen Transporter cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1993 Volkswagen Transporter AUTOMOBILES
OEM TSB listings for most 1993 Volkswagen Transporter cars and light trucks sold in the U.S. from 1985+.
Document: INTERIOR, CLEANING TIPS FOR FABRICS, VINYLS AND PLASTICS -- REVISED Vehicle: 1993 Volkswagen Transporter 2.5 L5 GAS Auto Systems: |
Document: SEALANTS, LIQUID GASKETS AND LUBRICANTS CONTAINING SILICONE - REVISED Vehicle: 1993 Volkswagen Transporter 2.5 L5 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1993 Volkswagen Transporter AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1993 Volkswagen Transporter cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1993 Volkswagen Transporter cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1993 Volkswagen Transporter cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1993 Volkswagen Transporter cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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