1994 MERCEDES-BENZ S320 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ S320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ S320 cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> ABS System -> Accessing Diagnostic Trouble Codes -> ASR System -> Diagnostic Trouble Code Identification -> E300, E320, E500, SL500, SL600, 190E, 300CE, D, E & TE, 500SL & 600SL -> Except E300, E320, E500, SL500, SL600, 190E, 300CE, D, E & TE, 500SL & 600SL -> Hydraulic System
Vehicle: 1994 MERCEDES-BENZ S320 3.2 L6 GAS

ABS System

Except E300, E320, E500, SL500, SL600, 190E, 300CE, D, E & TE, 500SL & 600SL

During all tests when ignition switch is on, LED must illuminate, indicating battery voltage is satisfactory. Vehicle must not be driven with (ABS) adapter connected. Refer to Fig. for connection of test equipment and Fig. for anti-lock system diagnosis.

E300, E320, E500, SL500, SL600, 190E, 300CE, D, E & TE, 500SL & 600SL

Do not use ABS tester with fault memory on models equipped with ASR, ASD or 4MATIC.

Accessing Diagnostic Trouble Codes
  • Remove ABS control unit, then install LED electrical ...

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BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ S320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ S320 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder, Replace
Vehicle: 1994 MERCEDES-BENZ S320 3.2 L6 GAS

Master Cylinder, Replace

  • Drain fluid from front and rear brakes.
  • Using a suitable screwdriver, lift tangs on warning switch, and disconnect electrical connector.
  • Disconnect and cap brake lines and/or hoses from master cyli...

CLICK HERE TO GET FULL ACCESS TO 1994 MERCEDES-BENZ S320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ S320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ S320 cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service
Vehicle: 1994 MERCEDES-BENZ S320 3.2 L6 GAS

  • On models with manual transmission, disconnect hose and move toward master cylinder.
  • On all models, remove master cylinder, Fig. .
  • Disconnect vacuum line from brake b...

CLICK HERE TO GET FULL ACCESS TO 1994 MERCEDES-BENZ S320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ S320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ S320 cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> ABS Control Unit -> Brake System Bleed -> C220 & C280 -> C220, C280, E300, E320, E420, E500, 190E, 300CE, D, E, SL & TE, 400E, 500E & SL -> Component Replacement -> E300, E320, E420, E500, 190E, 300CE, D, E & TE, 400E & 500E -> E300, E320, E420, E500, 190E, 300CE, D, E, SL & TE, 400E, 500E & SL -> E420, SL320, S320, S350, S420, S500, S600, 300SD, 400SE, 500SEC& SEL, 600SEC & SEL & 1993 300SE -> Front Wheel Speed Sensor -> Rear Wheel Speed Sensor -> S320, S350, S420, S500, S600, SL320, SL500, SL600, 300SD & SL, 400SE, 500SEC, SEL & SL, 600SEC, SEL & SL & 1993 300SE
Vehicle: 1994 MERCEDES-BENZ S320 3.2 L6 GAS

Refer to Figs. through when servicing system components.

Brake System Bleed

On 400SE, 500SEL and 600SEL models, master cylinder brake switch over valve must be electrically activated to bleed additional pressure chamber.

  • With ignition in Off position, empty pressure reservoir at bleeder valve SP, then close valve, Fig. .
  • Connect suitable pressure bleeder.
  • Bleed brakes at each wheel, allow about 1 pint (.5 liter) of brake fluid to flow.
  • Start engine.
  • Open SP bleeder valve until brake fluid flows clear, with no bubbles.
  • Close bleeder valve, charging pump will run about 30 seconds.
  • ...

CLICK HERE TO GET FULL ACCESS TO 1994 MERCEDES-BENZ S320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ S320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ S320 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> C220 & C280 -> E300, E320, E420, E500, SL320, SL500, SL600, 300CE, D, E, SL & TE, 400E, 500E & SL & 600SL -> S320, S350, S420, S500, S600, 300SD, 400SE, 500SEC & SEL, 600SEC & SEL & 1993 300SE
Vehicle: 1994 MERCEDES-BENZ S320 3.2 L6 GAS

E300, E320, E420, E500, SL320, SL500, SL600, 300CE, D, E, SL & TE, 400E, 500E & SL & 600SL

  • Disconnect battery ground cable.
  • On models with ASR, proceed as follows:
    • Remove hydraulic unit cover.
    • Drain pressure reservoir from bleed screw "SP."
    • Actuate cylinder switchover valve with harness.
  • On all models, proceed as follows:
    • Screw off screw cap and connect filling and bleeding unit.
    • Start bleeding RR caliper, then LR, RF and LF caliper, bleed all calipers, allowing brake fluid to drain until clear bubble-free brake fluid exits, torque bleeder screw to 5 ft. lbs. on al...

CLICK HERE TO GET FULL ACCESS TO 1994 MERCEDES-BENZ S320 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 MERCEDES-BENZ S320 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 MERCEDES-BENZ S320 cars and light trucks from 1990+.

Disc Brakes -> Brake System Bleed -> C220 & C280 -> E300, E320, E420, E500, SL320, SL500, SL600, 300CE, D, E, SL& TE, 400E, 500E & SL & 600SL -> S320, S350, S420, S500, S600, 300SD, 400SE, 500SEC & SEL, 600SEC & SEL & 1993 300SE
Vehicle: 1994 MERCEDES-BENZ S320 3.2 L6 GAS

E300, E320, E420, E500, SL320, SL500, SL600, 300CE, D, E, SL& TE, 400E, 500E & SL & 600SL

  • Disconnect battery ground cable.
  • On models with ASR, proceed as follows:
    • Remove hydraulic unit cover.
    • Drain pressure reservoir from bleed screw "SP."
    • Actuate cylinder switchover valve with harness.
  • On all models, proceed as follows:
    • Screw off screw cap and connect filling and bleeding unit.
    • Start bleeding RR caliper, then LR, RF and LF caliper, bleed all calipers, allowing brake fluid to drain until clear bubble-free brake fluid exits, torque bleeder screw to 5 ft. lbs. on all...

CLICK HERE TO GET FULL ACCESS TO 1994 MERCEDES-BENZ S320 BRAKE SERVICE PROCEDURES

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