1994 Mercury Grand Marquis REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1994 Mercury Grand Marquis CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Mercury Grand Marquis car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Grand Marquis automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1994 Mercury Grand Marquis vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

Component Replacement & Adjustment -> Passenger Cars -> WATER PUMP, REPLACE -> 1.8L/4-112 Engine -> 1.9L/4-116 Engine -> 2.0L/4-121 Engine -> 2.0L/4-122 Engine -> 2.3L/4-140 Engine -> 2.5L/4-152 Engine -> 2.5L/V6-153 Engine -> 3.0L/V6-182 & 3.2L/V6-195 SHO Engines -> 3.0L/V6-182 Engine -> 3.0L/V6-182 Except SHO Engine -> 3.8L/V6-232 Engine -> 5.0L/V8-302 Engine -> ASPIRE -> CAPRI -> CONTINENTAL, COUGAR, SABLE, TAURUS & THUNDERBIRD -> CONTOUR & MYSTIQUE -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> ESCORT & TRACER -> MARK VIII -> MUSTANG -> PROBE -> TEMPO & TOPAZ
Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

CONTOUR & MYSTIQUE

2.0L/4-122 Engine
  • Drain engine cooling system, then raise and support vehicle.
  • Remove lower radiator hose from water pump, then lower vehicle.
  • Remove timing belt.
  • Remove water pump bolts, pump housing gasket and water pump from cylinder block, Fig. . Inspect water pump and hoses for wear or damage and replace components as required.
  • Reverse procedure to install, noting the following:
    • Clean water pump and cylinder block gasket sealing surfaces with wire brush.
    • Install new water pump housin...

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BRAKE SERVICE PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

Disc Brakes -> Rear Disc Brakes & Parking Brakes -> Brake Pad Service -> CAPRI -> CONTINENTAL, COUGAR, MARK VIII & THUNDERBIRD -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> ESCORT & TRACER -> Installation -> MARK VII -> MUSTANG -> PROBE -> Removal -> Replacement -> SABLE & TAURUS
Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

The hydraulic system must be depressurized before disconnecting any hydraulic lines or fittings. Depressurize the system by pumping the brake pedal a minimum of 25 times with the ignition switch in the OFF position.

After performing any service work, obtain a firm brake pedal before moving vehicle.

MARK VII
Replacement

To remove shoe and lining assemblies, remove caliper as described under "Caliper Service." It is not necessary to disconnect the brake hose. After removing the caliper, support it with a length of wire to avoid damaging the brake hose. To replace the shoe and lining a...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Except Aspire, Festiva, Focus, Fusion, Milan, 2003-06 Crown Victoria, Grand Marquis, Sable, Taurus & Town Car, 1991-96 Escort, 1988-96 Tracer, 1991-94 Capri, 1989-91 Probe & 2005-06 Mustang
Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

When installing the fuel filter, ensure the flow arrow is facing in the proper direction...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

Disassemble

Do not clamp driveshaft in jaws of a vice or a similar holding fixture.

  • Place driveshaft on a suitable workbench.
  • Mark positions of driveshaft components relative to driveshaft tube. This ensures all components are reassembled in same relationship to maintain correct balance.
  • Index driveshaft and driveshaft components.
  • Clamp U-Joint Tool in a vise.
  • Remove snap rings.
  • If bearing cup cannot be pressed all way out, remove it with vise grips.
  • Remove driveshaft slip-yoke.
  • Position driveshaft in U-Joint Tool.
  • Press out a bearing cup.
  • Rotate driveshaft 180 degrees.
  • Press on...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

Alternator, Replace
Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

  • Disconnect battery ground cable.
  • Remove engine appearance cover.
  • Remove alternator bracket bolts.
  • Disconnect voltage regulator wiring and output cable from alternator.
  • Remove serpentine belt from alternator pulley...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

Ford Motor Co. Cars -> Low Coolant Lamp ->
Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

The low coolant warning lamp should light whenever the coolant level in the coolant recovery bottle is 1/4 to 3/4 inch or more below the cold full mark. Raise coolant level in recovery bottle to the cold full mark to turn lamp off.

On models equipped with GEM module and low coolant level warning system, t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator using hose clamp pliers.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from reservoir hose using hose clamp pliers.
  • Remove radiator outlet hose from reservoir hose.
  • Reposition hose clamp from water pump using hose clamp pliers.
  • Remove radiator outlet hose...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Mercury Grand Marquis AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

  • Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
  • Lift old belt over alternator pulley...

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COMPONENT LOCATION DIAGRAMS FOR 1994 Mercury Grand Marquis AUTOMOBILES

Component location diagrams for most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Component Locations Diagram for 1994 Mercury Grand Marquis  4.6 V8 GASEngine Compartment Component Locations Diagram for 1994 Mercury Grand Marquis 4.6 V8 GAS

Components on diagram:
  • Windshield Washer Low Fluid Switch
  • Police Power Relay
  • Horn Relay
  • Right Cornering Lamp
  • Right Front Side marker Lamp
  • Body Component Locations Diagram for 1994 Mercury Grand Marquis  4.6 V8 GASBody Component Locations Diagram for 1994 Mercury Grand Marquis 4.6 V8 GAS

    Components on diagram:
  • Right Rear Air Spring Solenoid
  • Left Rear Air Spring Solenoid
  • Right Door Lock Switch
  • Fuel Pump/Fuel Gauge Sender
  • Air Suspension Switch
  • CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1994 Mercury Grand Marquis AUTOMOBILES

    OEM drawn wiring diagrams for most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S.

    1994 Mercury Grand Marquis  4.6 V8 GAS Wiring Diagram1994 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • A/C Compressor Clutch
  • 1994 Mercury Grand Marquis  4.6 V8 GAS Wiring Diagram1994 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Main Light Switch
  • Autolamp Dual Coil Relay
  • Day Night Sensor Amplifier
  • CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1994 Mercury Grand Marquis AUTOMOBILES

    OEM TSB listings for most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S. from 1985+.

    Document: CUSTOMER SATISFACTION PROGRAM - UPGRADE MODIFICATIONS FOR HIGH-SPEED REAR IMPACTS - WISCONSIN & CONNECTICUT ONLY
    Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Steering, Suspension
  • Finishes, Body Structure, Frame, Bumpers
  • Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 1994 Mercury Grand Marquis 4.6 V8 GAS

    Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1994 Mercury Grand Marquis AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Grand Marquis SPECIFICATIONS DATA!

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