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Mercury CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury cars and light trucks from 1990+
General Service Domestic Vehicles -> 1992-93 -> Evacuate System -> Using Charging Station -> With Vacuum Pump
Vehicle: 1992 Mercury Topaz 2.3 L4 GAS
With Vacuum Pump
Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pumpdown used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system must be completely discharged before it can be evacuated. Damage to the vacuum pump will result if pressurized refrigerant is allowe...
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BRAKE SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury cars and light trucks from 1990+.
Anti-lock Brakes -> Continental, Crown Victoria, Grand Marquis, Sable, Taurus & Town Car -> System Service -> 1993-94 Crown Victoria, Grand Marquis & Town Car -> ABS MODULE (ECU) -> Adjustments -> Brake System Bleed -> Component Replacement -> CONTINENTAL -> Continental, Sable & Taurus -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> FRONT SPEED INDICATOR RING -> FRONT WHEEL SENSOR -> HYDRAULIC CONTROL UNIT -> Installation -> PEDAL TRAVEL SWITCH -> REAR SPEED INDICATOR RING -> REAR WHEEL SENSOR -> Removal -> SABLE & TAURUS SEDAN -> SABLE & TAURUS WAGON
Vehicle: 1994 Mercury Sable 3.0 V6 GAS
Brake System Bleed
- Disconnect 55-pin plug from ABS module (ECU), then attach anti-lock breakout box/bleeding adapter tool No. T90P-50-ALA, or equivalent, to wiring harness 55-pin plug.
- Place bleed/harness switch in bleed position.
- Turn ignition to On position. Red Off light should turn on.
- Push motor button on adapter down to start pump motor. Red Off light will turn off and green On light will turn on. Pump motor will run for 60 seconds once motor button is pushed.
- If pump motor is turns off before 60 seconds has elapsed, push abort button and pump motor will turn off.
- After 20 second...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1993-96 Crown Victoria, Grand Marquis & Marauder
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
The inert...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1992 Mercury Cougar LS 5.0 V8 GAS
- Raise and support vehicle.
- Index-mark driveshaft. Place a paint index-mark on pinion flange to driveshaft centering socket yoke.
- Remove driveshaft-to-driveshaft pinion flange bolts.
- Place a paint index-mark on driveshaft slip-yoke to transmissio...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
Vehicle: 2008 Mercury Mountaineer Premier 4.0 V6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
Refer to Fig. , for diagnostic trouble code identification.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Symptom Test
Refer to Fig. , for Symptom Test Chart.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wirin...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2008 Mercury Milan 2.3 L4 GAS
The heavy gauge input lead connected to starter solenoid is hot at all times. Ensure protective cap is installed over terminal and is replaced after service.
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove underbody cover mounting screws, then cover.
- Remove starter motor solenoid wire nut and position wire aside.
- ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 2008-09 Escape, Escape Hybrid, Mariner & Mariner Hybrid
Vehicle: 2009 Mercury Mariner 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the two wiper pivot arms nuts, then remove the wiper arms, Fig. .
- Remove the lefthand and righthand cowl end cap retainers, then the end caps, Fig. .
- ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Check Fuel Cap Lamp ->
Vehicle: 1990 Mercury Topaz 2.3 L4 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1996 Mercury Tracer LTS 1.8 L4 GAS
- Drain cooling system into a suitable container
- Raise and support vehicle.
- Remove right front fender splash shield and left front fender splash shield.
- Remove lower radiator hose from radiator.
- On vehicles with automatic transaxle, remove lower oil cooler inlet tube from radiator.
- Lower vehicle.
- On vehicles with automatic transaxle and A/C,remove air deflector seal located between radiator and fan shroud.
- On all models, remove upper oil cooler inlet tube from radiator.
- Remove engine air intake resonator ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1992 Mercury Sable 3.8 V6 GAS
- Disconnect battery ground cable.
- Install suitable 1/2 inch flex handle in square hole in t...
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COMPONENT LOCATION DIAGRAMS FOR Mercury AUTOMOBILES
Component location diagrams for most Mercury cars and light trucks sold in the U.S. from 1990+.
 Steering Wheel Diagram for 2005 Mercury Mariner 2.3 L4 GASComponents on diagram: |
 Auxiliary Climate Control Housing Diagram for 2004 Mercury Mountaineer 4.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury AUTOMOBILES
OEM drawn wiring diagrams for most Mercury cars and light trucks sold in the U.S.
 1988 Mercury Grand Marquis 5.0 V8 GAS Wiring DiagramComponents on diagram: |
 2006 Mercury Milan 2.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury AUTOMOBILES
OEM TSB listings for most Mercury cars and light trucks sold in the U.S. from 1985+.
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Document: 5R44E / 5R55E SERVICE PART LEVEL CHANGE / COMPATIBILITY Vehicle: 1997 Mercury Mountaineer 5.0 V8 GAS Auto Systems: |
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Document: SPEC TOOL - NEW - TORQUE CONVERTER LEAK TEST Vehicle: 1986 Mercury Capri 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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