Mercury REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Mercury CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury cars and light trucks from 1990+

General Service Domestic Vehicles -> 1992-93 -> Discharging System
Vehicle: 1992 Mercury Topaz 2.3 L4 GAS

R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.

Refrigerant-12 recovery stations cannot be used on Refrigerant-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.

The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.

When using a recovery or recycli...

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BRAKE SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury cars and light trucks from 1990+.

Anti-lock Brakes -> Continental, Crown Victoria, Grand Marquis, Sable, Taurus & Town Car -> System Service -> 1993-94 Crown Victoria, Grand Marquis & Town Car -> ABS MODULE (ECU) -> Adjustments -> Brake System Bleed -> Component Replacement -> CONTINENTAL -> Continental, Sable & Taurus -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> FRONT SPEED INDICATOR RING -> FRONT WHEEL SENSOR -> HYDRAULIC CONTROL UNIT -> Installation -> PEDAL TRAVEL SWITCH -> REAR SPEED INDICATOR RING -> REAR WHEEL SENSOR -> Removal -> SABLE & TAURUS SEDAN -> SABLE & TAURUS WAGON
Vehicle: 1994 Mercury Sable 3.0 V6 GAS

Brake System Bleed

  • Disconnect 55-pin plug from ABS module (ECU), then attach anti-lock breakout box/bleeding adapter tool No. T90P-50-ALA, or equivalent, to wiring harness 55-pin plug.
  • Place bleed/harness switch in bleed position.
  • Turn ignition to On position. Red Off light should turn on.
  • Push motor button on adapter down to start pump motor. Red Off light will turn off and green On light will turn on. Pump motor will run for 60 seconds once motor button is pushed.
  • If pump motor is turns off before 60 seconds has elapsed, push abort button and pump motor will turn off.
  • After 20 second...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1983-98 Crown Victoria, Grand Marquis & Marauder -> Normal Service -> Severe Service
Vehicle: 1998 Mercury Grand Marquis 4.6 V8 GAS

Normal Se...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2004 Mercury Sable 3.0 V6 FLEX

  • Remove center hub cap from wheel.
  • Loosen hub nut.
  • Raise and support vehicle.
  • Remove front wheel and tire assembly.
  • Remove hub nut and washer.
  • Remove front brake anti-lock sensor harness from clip.
  • Remove and position front brake anti-lock sensor aside.
  • Remove and discard lower ball joint nut.
  • Remove lower strut support nut and bolt. Discard nut.
  • Using suitable tools, press ball joint stud until it is loose in knuckle.
  • Wire knuckle to strut. This will prevent knuckle from falling off of strut while knuckle and lower ball joint are separated. Failure to follow these instructions may ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury cars and light trucks sold in the U.S. from mid 1990's+.

Diagnosis & Testing -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

Symptom Test

Refer to Fig. for Symptom Test Chart.

Intermittent & Poor Connections

Intermittents

Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

  • Wiring broken inside insulation.
  • Poor connection between male and female terminal at connector.
  • Poor terminal to wire connection. Some conditions which fall under this are:
    • Poor crimps.
    • Poor solder joints.
    • Crimping over wire insulation rather than wire.
    • Corrosion in wire to terminal contact.
  • Wire insulation which is rubbed through. This causes an intermittent short as bare area touches other...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mercury cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1992 Mercury Topaz 2.3 L4 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect starter cable from starter motor terminal.
  • Remove starter motor retai...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 2005-07 Escape, Escape Hybrid, Mariner & Mariner Hybrid
Vehicle: 2006 Mercury Mariner Hybrid 2.3 L4 ELECTRIC/GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the two wiper pivot arms nuts, cowl panel grille pin-type retainers and cowl panel grille pin-type retainers, Fi...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Cars -> Electronic Throttle Control ->
Vehicle: 1999 Mercury Mystique 2.5 V6 GAS

Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury cars and light trucks from 1990+

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2007 Mercury Mountaineer 4.0 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at thermostat housing.
  • Remove hose from thermostat housing.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater outlet ho...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1993 Mercury Sable 3.8 V6 GAS

  • Disconnect battery ground cable.
  • Install suitable 1/2 inch flex handle in square hole in t...

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COMPONENT LOCATION DIAGRAMS FOR Mercury AUTOMOBILES

Component location diagrams for most Mercury cars and light trucks sold in the U.S. from 1990+.

RH D Pillar Diagram for 2004 Mercury Mountaineer  4.6 V8 GASRH D Pillar Diagram for 2004 Mercury Mountaineer 4.6 V8 GAS

Components on diagram:
  • Connector C-408
  • Connector C-410
  • Connector C-411
  • Ground G-401
  • Ground G-402
  • Bumpers Diagram for 2006 Mercury Grand Marquis LS 4.6 V8 GASBumpers Diagram for 2006 Mercury Grand Marquis LS 4.6 V8 GAS

    Components on diagram:
  • Rear Bumper
  • Front Bumper
  • Front Bumper Cover
  • Rear Bumper Cover
  • Front Bumper Bracket
  • CLICK HERE TO GET FULL ACCESS TO Mercury PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mercury AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury cars and light trucks sold in the U.S.

    1991 Mercury Capri  1.6 L4 GAS Wiring Diagram1991 Mercury Capri 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Backup Lamp Switch
  • LH/RH Backup Lamp
  • 2007 Mercury Monterey Luxury 4.2 V6 GAS Wiring Diagram2007 Mercury Monterey Luxury 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • LH Rear Speaker
  • LH Front Speaker
  • RH Rear Speaker
  • RH Front Speaker
  • Accessory Delay Relay
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    TECHNICAL SERVICE BULLETINS FOR Mercury AUTOMOBILES

    OEM TSB listings for most Mercury cars and light trucks sold in the U.S. from 1985+.

    Document: SILICONE SEALANT - NEW - PREVENT EGO SENSOR DAMAGE
    Vehicle: 1985 Mercury Marquis 2.3 L4 GAS

    Auto Systems:
  • Seals, Gaskets, Sealants
  • Document: RATTLE NOISE UNDER VEHICLE - HEAT SHIELD CONTACT TO FLOOR PAN - SERVICE TIP REPAIR
    Vehicle: 2007 Mercury Milan 3.0 V6 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Exhaust System
  • CLICK HERE TO GET FULL ACCESS TO Mercury TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mercury AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mercury SPECIFICATIONS DATA!

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