Mercury REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


Mercury CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Model

BobcatBreezewayBroughamCaliente
CapriColony ParkCometCommuter
CougarCountry CruiserCycloneGrand Marquis
LN7LynxMarauderMariner
MarquisMeteorMilanMonarch
MontclairMontegoMontereyMountaineer
MystiquePark LaneParklaneS-55
SableTopazTracerVillager
VoyagerZephyr

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury cars and light trucks from 1990+

General Service Domestic Vehicles -> 1998-2000 -> Refrigerant Recovery
Vehicle: 1998 Mercury Tracer Trio 2.0 L4 GAS

R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.

R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.

The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.

When using a recovery or recycling station...

CLICK HERE TO GET FULL ACCESS TO Mercury A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury cars and light trucks from 1990+.

POWER BRAKES, FORD MOTOR CO. -> SYSTEM DESCRIPTION
Vehicle: 1990 Mercury Grand Marquis 5.0 V8 GAS

The vacuum assist diaphragm assembly multiplies the force exerted on the master cylinder piston in order to increase the hydraulic pressure delivered to the wheel cylinders while decreasing the effort necessary to obtain acceptable stopping performance.

Vacuum assist units get their energy by opposing engine vacuum to atmospheric pressure. A piston, cylinder and flexible diaphragm utilize this energy to provide brake assistance. The diaphragm is balanced with engine vacuum until the brake pedal is de...

CLICK HERE TO GET FULL ACCESS TO Mercury BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Passenger Cars -> Component Locations -> 1988-94 Tempo & Topaz 2.3L Engine
Vehicle: 1991 Mercury Topaz 2.3 L4 GAS

Ref...

CLICK HERE TO GET FULL ACCESS TO Mercury FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2008 Mercury Mountaineer 4.0 V6 GAS

Front

  • Raise and support the vehicle.
  • Index-mark front driveshaft to front axle flange and at transfer case flange.
  • Remove and discard bolts and U-joint retainers.
  • Remove and discard flange bolts.
  • Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
  • Reverse procedure to install, noting the following:
    • Tighten transfer case flange bolts in a cross pattern.
    • Torque flange bolts to 22 ft. lbs.
    • Torque U-joint retainer bolts to 26 ft. lbs.

Rear

One P...

CLICK HERE TO GET FULL ACCESS TO Mercury DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury cars and light trucks sold in the U.S. from mid 1990's+.

Reset Procedures
Vehicle: 2008 Mercury Sable 3.5 V6 GAS

If the system detects low tire pressure, CHECK TIRE PRESSURE lamp will illuminate. Inflating tire(s) to recommended pressure will clear the tire ...

CLICK HERE TO GET FULL ACCESS TO Mercury TIRE PRESSURE MONITORING SYSTEM PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mercury cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2003 Mercury Mountaineer 4.6 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor electrical connectors.
  • Remove upper and lower starter motor mounting bolts, then starter motor from v...

CLICK HERE TO GET FULL ACCESS TO Mercury STARTER & ALTERNATOR REPLACEMENT PROCEDURES

CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 1996-99 Sable & Taurus
Vehicle: 1998 Mercury Sable 3.0 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Turn the four nylon push pins retaining the righthand cowl vent screen 90°, then remove the push pins, Fig. .
  • Remove the righthand cowl vent screen retaining clips, then the vent screen.
  • Remove the two cowl top inner panel shield reta...

CLICK HERE TO GET FULL ACCESS TO Mercury CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR Mercury AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Cars -> Traction Control System Warning Lamp ->
Vehicle: 2001 Mercury Sable 3.0 V6 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

CLICK HERE TO GET FULL ACCESS TO Mercury MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Mercury Tracer 1.9 L4 GAS

Lower

  • Drain coolant into a suitable container.
  • Loosen hose clamp connecting hose to radiator.
  • Loosen hose clamp connecting hose to water pump inlet tube.
  • Remove hose from vehicle.
  • Reverse procedure...

CLICK HERE TO GET FULL ACCESS TO Mercury RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1992 Mercury Topaz 2.3 L4 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

CLICK HERE TO GET FULL ACCESS TO Mercury SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR Mercury AUTOMOBILES

Component location diagrams for most Mercury cars and light trucks sold in the U.S. from 1990+.

EGR Components Diagram for 2005 Mercury Mountaineer  4.0 V6 FLEXEGR Components Diagram for 2005 Mercury Mountaineer 4.0 V6 FLEX

Components on diagram:
  • EGR Valve
  • Differential Pressure Feedback EGR Sensor
  • Exhaust Gas Recirculation Vacuum Regulator Solenoid
  • EGR Tube
  • Positive Crankcase Ventilation Hose
  • Passenger Seat Diagram for 2006 Mercury Mountaineer Luxury 4.0 V6 GASPassenger Seat Diagram for 2006 Mercury Mountaineer Luxury 4.0 V6 GAS

    Components on diagram:
  • Power Seat Switch
  • Heated Seat Module
  • Power Seat Motor Assembly
  • Passenger Safety Belt Retractor Pretensioner
  • Seat Back Heater
  • CLICK HERE TO GET FULL ACCESS TO Mercury PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mercury AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury cars and light trucks sold in the U.S.

    1993 Mercury Grand Marquis  4.6 V8 GAS Wiring Diagram1993 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Electronic Day/Night Mirror
  • Manual Lever Position (MLP) Switch
  • 2007 Mercury Milan  3.0 V6 GAS Wiring Diagram2007 Mercury Milan 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Floor Shifter
  • CLICK HERE TO GET FULL ACCESS TO Mercury WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mercury AUTOMOBILES

    OEM TSB listings for most Mercury cars and light trucks sold in the U.S. from 1985+.

    Document: DISCHARGED BATTERY - CHARGING SERVICE TIPS
    Vehicle: 2004 Mercury Monterey Premier 4.2 V6 GAS

    Symptoms:
  • Starting Problems
  • Auto Systems:
  • Starting, Charging, Battery
  • Document: WIRING - SOLDERING AND CRIMPING REPAIRS - SERVICE TIPS - REVISED
    Vehicle: 2006 Mercury Montego Luxury 3.0 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • CLICK HERE TO GET FULL ACCESS TO Mercury TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mercury AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mercury SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your Mercury vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find