Mercury REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Mercury CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury cars and light trucks from 1990+

Cooling Fans -> Component Diagnosis & Testing -> Aspire & Probe -> Water Thermostat
Vehicle: 1996 Mercury Mystique LS 2.0 L4 GAS

Water Thermostat
Aspire & Probe

Overheating, or failure to reach normal operating temperature, can indicate improper water thermostat operation. The water thermostat must be removed from the vehicle and temperature-tested.

  • Suspend thermostat and accurate thermometer in suitable container. Do not allow test pieces to touch bottom.
  • Fill container with water to completely cover thermostat, then heat water until boiling, observing thermometer.
  • On Probe models, thermostat should initially open at 177-183°F and be fully...

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BRAKE SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Inspection
Vehicle: 2005 Mercury Montego 3.0 V6 GAS

Remove wheels and inspect brake disc, caliper and linings. Inspect wheel bearings and repack if required.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

If caliper is removed when installing new components, clean all components in alcohol, then wipe dry using lint-free cloths. Blow out drilled passages and bores with compressed air. Inspect dust boots for punctures or tears, replace as required.

Inspect piston bores in both housings for scoring or pitting. Bores showing light scratches or corrosion can be cleaned with crocus clo...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1983-98 Crown Victoria, Grand Marquis & Marauder -> Normal Service -> Severe Service
Vehicle: 1991 Mercury Grand Marquis 5.0 V8 GAS

Normal Se...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 1990 Mercury Grand Marquis 5.0 V8 GAS

  • Raise and support vehicle.
  • Index-mark driveshaft. Place a paint index-mark on pinion flange to driveshaft centering socket yoke.
  • Remove driveshaft-to-driveshaft pinion flange bolts.
  • Place a paint index-mark on driveshaft slip-yoke to transmissio...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Installation -> Pressure Monitor Sensor (Strap & Cradle Type) -> Removal
Vehicle: 2006 Mercury Mountaineer Luxury 4.0 V6 GAS

Pressure Monitor Sensor (Strap & Cradle Type)

Removal

Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangeable, Fig. .

  • Remove a factory installed strap in the following sequence:
    • Locate strap buckle and secure strap to wheel using duct tape or a similar item, on both sides of buckle approximately 0.98 inches from buckle.
    • Using a large screwdriver and a twisting motion...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mercury cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2008 Mercury Mariner 2.3 L4 GAS

Always disconnect battery ground cable at the battery before disconnecting starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.

  • Position vehicle on lift.
  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove pin retainer and six bolts from lefthand lower splash shield.
  • Remove starter motor solenoid wire nut.
  • Remove starter motor solenoid terminal cover.A protective cap or boot is provided over battery...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Sable & Taurus
Vehicle: 2001 Mercury Sable 3.0 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Remove the righthand cowl vent screen, Fig. .
  • Remove the water shield retaining screws, then the shield, Fig. .
  • Rem...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Cars -> Message Center -> Crown Victoria, Grand Marquis & Town Car
Vehicle: 2005 Mercury Grand Marquis 4.6 V8 GAS

The message center may be located to the right of the instrument cluster, or it may be a part of the cluster itself. It consists of three buttons: Select, E/M and Reset. The E/M button switches the display betw...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Mercury Sable 3.8 V6 GAS

Lower

  • Drain coolant into a suitable container.
  • Loosen hose clamp connecting hose to radiator.
  • Loosen hose clamp connecting hose to water inlet tube.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1993 Mercury Tracer LTS 1.8 L4 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR Mercury AUTOMOBILES

Component location diagrams for most Mercury cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Diagram for 2002 Mercury Sable  3.0 V6 GASEngine Compartment Diagram for 2002 Mercury Sable 3.0 V6 GAS

Components on diagram:
  • Generator
  • Windshield Washer Pump Motor
  • Low Coolant Level Switch
  • Headlamp
  • Park/Turn Lamp
  • Engine Compartment Diagram for 2004 Mercury Mountaineer Premier 4.6 V8 GASEngine Compartment Diagram for 2004 Mercury Mountaineer Premier 4.6 V8 GAS

    Components on diagram:
  • Washer Fluid Level Switch
  • Horn
  • Windshield Washer Pump Motor
  • Park Lamp
  • Turn Lamp
  • CLICK HERE TO GET FULL ACCESS TO Mercury PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mercury AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury cars and light trucks sold in the U.S.

    2003 Mercury Marauder  4.6 V8 GAS Wiring Diagram2003 Mercury Marauder 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Police Power Relay
  • 2000 Mercury Mystique  2.0 L4 GAS Wiring Diagram2000 Mercury Mystique 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Luggage Compartment Lamp
  • Right Vanity Mirror Lamp
  • Front Interior Lamp
  • CLICK HERE TO GET FULL ACCESS TO Mercury WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mercury AUTOMOBILES

    OEM TSB listings for most Mercury cars and light trucks sold in the U.S. from 1985+.

    Document: BIND AND/OR OVERHEAT AFTER SERVICE -REAR BRAKES- REV
    Vehicle: 1995 Mercury Villager 3.0 V6 GAS

    Symptoms:
  • Sticking, Binding
  • Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Document: LOCKS (POWER DOOR) - INOPERATIVE - ROD RETAINER CLIP
    Vehicle: 1986 Mercury Grand Marquis 5.0 V8 GAS

    Symptoms:
  • Inoperative, No Response
  • Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • CLICK HERE TO GET FULL ACCESS TO Mercury TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mercury AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mercury SPECIFICATIONS DATA!

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