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Mercury CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model

A/C & HEATER SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury cars and light trucks from 1990+
General Service Domestic Vehicles -> 1998-2000 -> Refrigerant Recovery
Vehicle: 1998 Mercury Tracer Trio 2.0 L4 GAS
R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.
R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.
The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.
When using a recovery or recycling station...
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BRAKE SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury cars and light trucks from 1990+.
Hydraulic Brake Systems -> Adjustments -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator -> Master Cylinder Pushrod -> Ranger
Vehicle: 2006 Mercury Mariner Luxury 3.0 V6 GAS
Master Cylinder Pushrod
E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator
- On Expedition, F-150, Mark LT and Navigator models, adjust brake booster to master cylinder pushrod length to .980-.995 inch, Fig. .
- On Explorer, Explorer Sport and Sport/Trac and Mountaineer models, adjus...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Except Aspire, Festiva, Focus, Fusion, Milan, 2003-06 Crown Victoria, Grand Marquis, Sable, Taurus & Town Car, 1991-96 Escort, 1988-96 Tracer, 1991-94 Capri, 1989-91 Probe & 2005-06 Mustang
Vehicle: 1995 Mercury Sable 3.0 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the proper direction...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Intermediate -> Left -> Right
Vehicle: 1997 Mercury Mystique LS 2.5 V6 GAS
Left
- Use an Allen key to stop piston rod from turning.
- Loosen suspension strut nut five turns.
- Loosen wheel hub retaining nut and wheel nuts.
- Raise and support vehicle.
- Remove wheel.
- Remove wheel hub retaining nut.
- On models with automatic transaxle, drain automatic transmission fluid.
- On all models, remove splash shields.
- Detach suspension.
- Disconnect stabilizer link end from suspension strut.
- Disconnect tie-rod end.
- Disconnect lower suspension arm from wheel knuckle.
- Disconnect wiring harness bracket from suspension strut.
- To avoid damage to CV joints and boots, do not bend inner CV ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Pressure Monitor Sensor (Strap & Cradle Type) -> Removal
Vehicle: 2006 Mercury Mountaineer Luxury 4.0 V6 GAS
Pressure Monitor Sensor (Strap & Cradle Type)
Removal
Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangeable, Fig. .
- Remove a factory installed strap in the following sequence:
- Locate strap buckle and secure strap to wheel using duct tape or a similar item, on both sides of buckle approximately 0.98 inches from buckle.
- Using a large screwdriver and a twisting motion...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1993 Mercury Sable 3.8 V6 GAS
- Disconnect battery ground cable.
- Disconnect wire harness attachment to alternator.
- Loosen alternator pivot bolts. Remove mounting bracket bolt from alternator.
- Disengage accessory drive belt from alternator pulley.
- Remove alternator bracket.
- Remove a...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Sable & Taurus
Vehicle: 2001 Mercury Sable 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Remove the righthand cowl vent screen, Fig. .
- Remove the water shield retaining screws, then the shield, Fig. .
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Check Fuel Cap Lamp ->
Vehicle: 2008 Mercury Milan Premier 3.0 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1994 Mercury Tracer LTS 1.8 L4 GAS
- Disconnect battery ground cable.
- Drain cooling system.
- Raise and support vehicle.
- Remove right front fender splash shield and left front fender splash shield.
- Remove lower radiator hose from radiator.
- On vehicles with automatic transaxle, remove lower oil cooler inlet tube from radiator.
- On all models, lower vehicle.
- On vehicles with automatic transaxle and A/C,remove air deflector seal located between radiator and fan shroud.
- On all models, remove upper oil cooler inlet tube from radiator.
- Remove engine air intake...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1996 Mercury Tracer LTS 1.8 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Mercury AUTOMOBILES
Component location diagrams for most Mercury cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR Mercury AUTOMOBILES
OEM drawn wiring diagrams for most Mercury cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury AUTOMOBILES
OEM TSB listings for most Mercury cars and light trucks sold in the U.S. from 1985+.
Document: SPEAKER POP NOISE WITH AUDIOPHILE (NON NAVIGATION) SOUND SYSTEM - REVISED Vehicle: 2007 Mercury Milan 2.3 L4 GAS Symptoms: |
Document: POPPING/SNAPPING NOISE - FRONT OR REAR 18 INCH WHEELS - TURNING AT SLOW SPEEDS BELOW 10 MPH - REVISED Vehicle: 2007 Mercury Mountaineer 4.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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