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Mercury CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury cars and light trucks from 1990+
Orifice Tube/Expansion Valve Locations -> Domestic Passenger Cars -> 1996-97
Vehicle: 1997 Mercury Mystique GS 2.0 L4 GAS
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BRAKE SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury cars and light trucks from 1990+.
Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster, Replace -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Edge, Escape, Mariner & MKX -> F-Super Duty -> Freestar & Monterey -> Ranger
Vehicle: 2008 Mercury Mountaineer Premier 4.0 V6 GAS
F-Super Duty
- Remove air cleaner housing, if required.
- Remove brake master cylinder attaching nuts.
- Position brake master cylinder aside.
- Disconnect booster vacuum hose.
- Disconnect power distribution box auxiliary relay and set aside.
- Remove fuse panel cover.
- Remove brake pedal position switch self-locking pin.
- Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
- Remove power brake booster nuts.
- Remove power brake booster.
- Reverse procedure to install. Torque booster mounting nuts to 16-21 ft. lbs.
Edge, Escape, Mariner & MKX
- Remove brake master cylinder a...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Filter Replacement -> Except 2002-05 Thunderbird, 2000-06 LS, 1984-87 Escort, Tracer, Tempo & Topaz 2.0L Diesel Engine & 1984-85 Continental & Mark VI 2.4L Diesel Engine
Vehicle: 1991 Mercury Capri XR2 1.6 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the pro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2007 Mercury Mountaineer 4.0 V6 GAS
Front
- Loosen front axle wheel hub retainer.
- With vehicle in NEUTRAL, position on a hoist.
- Remove front wheel and tire assembly.
- Remove rear disc brake caliper and suspend aside using mechanics wire.
- Remove front axle wheel hub retaining nut.
- Remove tie rod end nut and separate tie rod end from knuckle.
- Remove stabilizer bar link nut.
- Remove upper ball joint nut and separate upper ball joint from knuckle.
- Remove CV shaft assembly from vehicle.
- Reverse procedure to install, noting the following:
- Torque axle shaft hub nut to 184 ft. lbs.
- Torque upper ball joint nut to 51 ft. lbs.
- Torque ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2007 Mercury Monterey Luxury 4.2 V6 GAS
The optional TPMS (Tire Pressure Monitor System) has the ability to monitor the air pressure of all five tires. The tire-mounted pressure sensors transmit signals to the TPMS module by using the valve stem as an antenna. These transmissions are sent approximately every 30 seconds when the vehicle speed exceeds 20 mph....
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2009 Mercury Mariner Hybrid 2.5 L4 ELECTRIC/GAS
- With vehicle in Neutral, position it on a hoist.
- Disconnect battery ground cable.
- Remove terminal cover on starter solenoid.
- Remove B-terminal nut and disconnect wire.
- Remove S-terminal nut and disconnect wire.
- Remove three st...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 2005-07 Escape, Escape Hybrid, Mariner & Mariner Hybrid
Vehicle: 2006 Mercury Mariner Hybrid 2.3 L4 ELECTRIC/GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the two wiper pivot arms nuts, cowl panel grille pin-type retainers and cowl panel grille pin-type retainers, Fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Traction Control System Warning Lamp ->
Vehicle: 2001 Mercury Sable 3.0 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Mercury Tracer 1.9 L4 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to water pump inlet tube.
- Remove hose from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 Mercury Sable 3.0 V6 GAS
- On models equipped with VIN U, 1 and 2 engines,rotate drive belt tensioner in a clockwise direction.
- On models equipped with VIN S engine...
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COMPONENT LOCATION DIAGRAMS FOR Mercury AUTOMOBILES
Component location diagrams for most Mercury cars and light trucks sold in the U.S. from 1990+.
Air Cleaner Diagram for 2002 Mercury Cougar 2.0 L4 GASComponents on diagram: |
RH Side Of Engine Diagram for 1990 Mercury Colony Park 5.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury AUTOMOBILES
OEM drawn wiring diagrams for most Mercury cars and light trucks sold in the U.S.
1999 Mercury Mystique 2.0 L4 GAS Wiring DiagramComponents on diagram: |
1987 Mercury Cougar XR-7 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury AUTOMOBILES
OEM TSB listings for most Mercury cars and light trucks sold in the U.S. from 1985+.
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Document: A/C - R-134A TRACER DYE INSTALLED IN SYSTEM - TIPS Vehicle: 1995 Mercury Villager 3.0 V6 GAS Auto Systems: |
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Document: DRIVEABILITY CONCERNS - SUMMARY OF TSB'S Vehicle: 1985 Mercury Topaz 2.3 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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Air Cleaner Diagram for 2002 Mercury Cougar 2.0 L4 GAS
RH Side Of Engine Diagram for 1990 Mercury Colony Park 5.0 V8 GAS
1999 Mercury Mystique 2.0 L4 GAS Wiring Diagram
1987 Mercury Cougar XR-7 5.0 V8 GAS Wiring Diagram
