Mercury REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Mercury CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mercury vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury cars and light trucks from 1990+

General Service Domestic Vehicles -> 2003-04 -> Pressure Gauge Indication
Vehicle: 2004 Mercury Mountaineer Premier 4.0 V6 GAS

Due to the different types of models and systems, typical pressure gauge indications should be used as a guide only. Refer to the "Performance Tests" or "System Pressure Check" for the particular model being tested. When indi...

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BRAKE SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury cars and light trucks from 1990+.

Disc Brakes -> Rear Disc Brakes & Parking Brakes -> Disc Brake Specifications -> CALIPER SPECIFICATIONS
Vehicle: 1993 Mercury Sable 3.0 V6 GAS

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1997-06 Crown Victoria, Grand Marquis & Marauder
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS

The inertia swi...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Intermediate -> Left -> Right
Vehicle: 1996 Mercury Mystique GS 2.0 L4 GAS

Left

  • Use an Allen key to stop piston rod from turning.
  • Loosen suspension strut nut five turns.
  • Loosen wheel hub retaining nut and wheel nuts.
  • Raise and support vehicle.
  • Remove wheel.
  • Remove wheel hub retaining nut.
  • On models with automatic transaxle, drain automatic transmission fluid.
  • On all models, remove splash shields.
  • Detach suspension.
  • Disconnect stabilizer link end from suspension strut.
  • Disconnect tie-rod end.
  • Disconnect lower suspension arm from wheel knuckle.
  • Disconnect wiring harness bracket from suspension strut.
  • To avoid damage to CV joints and boots, do not bend inner CV ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury cars and light trucks sold in the U.S. from mid 1990's+.

Component Locations
Vehicle: 2008 Mercury Milan 2.3 L4 GAS

Refer to F...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mercury cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2001 Mercury Sable 3.0 V6 GAS

  • Disconnect battery ground cable.
  • Disconnect electrical connectors from alternator assembly.
  • Loosen alternator pivot bolt, then remove mounting bracket bolt from alternator.
  • Disengage the accessory drive belt from alternator pulley.
  • Remove alternator bracket.
  • Remove the alternator pivot ...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 1998-2000 Contour, Mystique & 1999-2002 Cougar
Vehicle: 2001 Mercury Cougar S 2.5 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Position windshield wipers in the Park position.
  • Disconnect and isolate the battery ground cable.
  • Lift up the plastic wiper arm retaining nut covers.
  • Remove the wiper arm retaining nuts.
  • Lift up the wiper arms.
  • Remove the wiper arms by moving them from side to side.
  • Open the hood.
  • Remove the plastic screw covers from the cowl grille retaining screws.
  • Remove the cowl grille re...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Emission Maintenance Reminder Indicator ->
Vehicle: 2005 Mercury Mountaineer 4.6 V8 GAS

This lamp should light after approximately 60,000 miles of operation, Fig. . The amber lens lamp is located on the instrument panel and has the word Emissions, Emiss or EGR printed on it. After performing the required emission control maintenance, the module must be replaced or reset, depending on type of module used. On module equipped with reset feature, reset the module as follows:

  • Turn ignition Off.
  • On Aerostar models, the module is located under the instrument panel near the bulkhead connector.
  • On Bronco, Explorer and F-Series, the module is attached to the instrument cluster to the left of ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2006 Mercury Milan 2.3 L4 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Reposition heater core inlet hose clamp at coolant outlet adapter.
  • Remove hose from coolant outlet adapter.
  • Remove hose from vehicle.
  • Reverse proced...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1998 Mercury Mystique LS 2.5 V6 GAS

  • On water pump drive belt, remove water pump pulley shield bolts from lefthand valve cover, then the shield from vehicle.
  • Remove water pump drive pulley, then rotate water pump belt tensioner clockwise by hand.
  • On accessory drive belt, rotate tensioner clockwise using breaker bar installed in 3/8 inch square hole in drive belt tensioner arm.
  • On all drive belts, lift belt over pulley flanges, then remove from vehicle.
  • On accessory drive ...

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COMPONENT LOCATION DIAGRAMS FOR Mercury AUTOMOBILES

Component location diagrams for most Mercury cars and light trucks sold in the U.S. from 1990+.

 Diagram for 1997 Mercury Mystique LS 2.5 V6 GAS Diagram for 1997 Mercury Mystique LS 2.5 V6 GAS

Components on diagram:
  • A/C Clutch Cycling Pressure Switch
  • Clutch Controls Diagram for 2004 Mercury Mountaineer  4.6 V8 GASClutch Controls Diagram for 2004 Mercury Mountaineer 4.6 V8 GAS

    Components on diagram:
  • Clutch Master Cylinder
  • Clutch Pedal Starter Interlock Switch
  • Clutch Pedal Deactivation Switch
  • Clutch Slave Cylinder/Clutch Release Hub
  • Brake and Clutch Reservoir
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    WIRING DIAGRAMS FOR Mercury AUTOMOBILES

    OEM drawn wiring diagrams for most Mercury cars and light trucks sold in the U.S.

    1999 Mercury Grand Marquis  4.6 V8 GAS Wiring Diagram1999 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Ignition Switch
  • Seat Switch
  • Driver Door Module
  • Front Control Unit
  • 1999 Mercury Mountaineer  5.0 V8 GAS Wiring Diagram1999 Mercury Mountaineer 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Master Window Door Lock Control Switch
  • Right Front Power Window Switch
  • Right Front Power Window Motor
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    TECHNICAL SERVICE BULLETINS FOR Mercury AUTOMOBILES

    OEM TSB listings for most Mercury cars and light trucks sold in the U.S. from 1985+.

    Document: PARTS-UNAVAILABLE/BACK ORDERED-HANDLING REPAIR DELAY
    Vehicle: 1985 Mercury Marquis 3.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: INTEGRATED AIR BAG MONITOR - REPLACEMENT SERVICE KIT
    Vehicle: 1998 Mercury Tracer LS 2.0 L4 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
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    COMPONENT/PARTS SPECIFICATIONS FOR Mercury AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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