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Mercury CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury cars and light trucks from 1990+
Cooling Fans -> Component Diagnosis & Testing -> Aspire & Probe -> Water Thermostat
Vehicle: 1996 Mercury Mystique LS 2.0 L4 GAS
Water Thermostat
Aspire & Probe
Overheating, or failure to reach normal operating temperature, can indicate improper water thermostat operation. The water thermostat must be removed from the vehicle and temperature-tested.
- Suspend thermostat and accurate thermometer in suitable container. Do not allow test pieces to touch bottom.
- Fill container with water to completely cover thermostat, then heat water until boiling, observing thermometer.
- On Probe models, thermostat should initially open at 177-183°F and be fully...
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BRAKE SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury cars and light trucks from 1990+.
Anti-Lock Brakes -> Escape & Mariner -> Troubleshooting -> Symptom Chart
Vehicle: 2007 Mercury Mariner Convenience 2.3 L4 GAS
Symptom Chart
Ref...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1999-06 Crown Victoria, Grand Marquis & Marauder -> Normal Service -> Severe Service
Vehicle: 2004 Mercury Grand Marquis 4.6 V8 GAS
Normal S...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2005 Mercury Sable 3.0 V6 FLEX
- Remove center hub cap from wheel.
- Loosen hub nut.
- Raise and support vehicle.
- Remove front wheel and tire assembly.
- Remove hub nut and washer.
- Remove front brake anti-lock sensor harness from clip.
- Remove and position front brake anti-lock sensor aside.
- Remove and discard lower ball joint nut.
- Remove lower strut support nut and bolt. Discard nut.
- Using suitable tools, press ball joint stud until it is loose in knuckle.
- Wire knuckle to strut. This will prevent knuckle from falling off of strut while knuckle and lower ball joint are separated. Failure to follow these instructions may ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2007 Mercury Monterey Luxury 4.2 V6 GAS
The optional TPMS (Tire Pressure Monitor System) has the ability to monitor the air pressure of all five tires. The tire-mounted pressure sensors transmit signals to the TPMS module by using the valve stem as an antenna. These transmissions are sent approximately every 30 seconds when the vehicle speed exceeds 20 mph....
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1995 Mercury Mystique LS 2.0 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove engine air intake resonators.
- Lower vehicle, then remove upper starter motor mounting bolt.
- Raise and support vehicle, then remove B-terminal and S-terminal nuts from starter so...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1998-2000 Contour, Mystique & 1999-2002 Cougar
Vehicle: 2000 Mercury Mystique 2.5 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Position windshield wipers in the Park position.
- Disconnect and isolate the battery ground cable.
- Lift up the plastic wiper arm retaining nut covers.
- Remove the wiper arm retaining nuts.
- Lift up the wiper arms.
- Remove the wiper arms by moving them from side to side.
- Open the hood.
- Remove the plastic screw covers from the cowl grille retaining screws.
- Remove the cowl grille re...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
Vehicle: 1991 Mercury Topaz 2.3 L4 GAS
This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS
- Turn lower fan shroud in upper fan shroud to allow clearance for fan shroud removal.
- Disconnect cooling fan electrical connector at righthand side of fan shroud.
- Remove radiator upper sight shield.
- Loosen fan shroud from its radiator mounting, then remove lower radiator hose from supports on fan shroud.
- Lift fan shroud and electric cooling fan assembly out of vehicle.
- Disconnect transmi...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1993 Mercury Tracer LTS 1.8 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Mercury AUTOMOBILES
Component location diagrams for most Mercury cars and light trucks sold in the U.S. from 1990+.
 RH Front Of Engine Compartment Diagram for 1990 Mercury Colony Park 5.0 V8 GASComponents on diagram: |
 Under Center Console Diagram for 2006 Mercury Mountaineer Luxury 4.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury AUTOMOBILES
OEM drawn wiring diagrams for most Mercury cars and light trucks sold in the U.S.
 2000 Mercury Mystique 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 1996 Mercury Sable 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury AUTOMOBILES
OEM TSB listings for most Mercury cars and light trucks sold in the U.S. from 1985+.
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Document: THUMP/CLACK NOISE WHILE BRAKING - FRONT DISC BRAKES Vehicle: 1995 Mercury Sable 3.0 V6 GAS Symptoms: |
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Document: RECALL - HEADLINER ENERGY ABSORBING MATERIAL IN LEFT HAND A-PILLAR TRIM AREA Vehicle: 2005 Mercury Mariner Premier 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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