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Mercury Sable CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Sable car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Sable automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury Sable AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Sable cars and light trucks from 1990+
Compressor Service -> Front & Rear Head Gasket, Reed Valve, Valve Plate & Front Shaft Seal, Replace -> 10P13 -> Installation -> Removal
Vehicle: 1997 Mercury Sable 3.0 V6 GAS
10P13
Removal
- Drain oil from compressor through manifold openings.
- Clamp compressor in suitable support, then remove clutch assembly.
- Remove snap ring and clutch field coil using suitable tools.
- Remove felt and retainer from front of compressor.
- Remove shaft key using shaft key remover tool No. T81P-19623-NH, or equivalent.
- Remove shaft seal seat retaining snap ring using snap ring remover tool No. T89P-19623-DH and snap ring pliers tool No. T71P-19703-T, or equivalent...
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BRAKE SERVICE PROCEDURES FOR Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Sable cars and light trucks from 1990+.
Anti-lock Brakes -> Continental, Crown Victoria, Grand Marquis, Sable, Taurus & Town Car -> System Service -> 1995 Continental, Crown Victoria, Grand Marquis & Town Car -> 1995 Sable & Taurus -> 1995-96 Continental, Crown Victoria, Grand Marquis & Town Car -> 1996 Sable & Taurus -> ABS Module (ECU) -> Adjustments -> Brake System Bleed -> Component Replacement -> Continental -> Continental & 1995 Sable & Taurus -> Continental, Sable & Taurus -> Crown Victoria, Grand Marquis & Town Car -> Front Speed Indicator Ring -> Front Wheel Sensor -> Hydraulic Control Unit -> Installation -> Pedal Travel Switch -> Rear Speed Indicator Ring -> Rear Wheel Sensor -> Removal -> Sable & Taurus Sedan -> Sable & Taurus Wagon
Vehicle: 1995 Mercury Sable 3.8 V6 GAS
Brake System Bleed
- Disconnect 55-pin plug from ABS module (ECU), then attach anti-lock breakout box/bleeding adapter tool No. T90P-50-ALA, or equivalent, to wiring harness 55-pin plug.
- Place bleed/harness switch in bleed position.
- Turn ignition to On position. Red Off light should turn on.
- Push motor button on adapter down to start pump motor. Red Off light will turn off and green On light will turn on. Pump motor will run for 60 seconds once motor button is pushed.
- If pump motor is turns off before 60 seconds has elapsed, push abort button and pump motor will turn off.
- After 20 second...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1991-96 Sable & Taurus -> Sedan -> Wagon
Vehicle: 1992 Mercury Sable 3.0 V6 GAS
Sedan
The inertia switch is located on quarter panel near the lefthand rea...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Sable cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2009 Mercury Sable 3.5 V6 GAS
- Remove center hub cap from wheel.
- Loosen hub nut.
- Raise and support vehicle.
- Remove front wheel and tire assembly.
- Remove hub nut and washer.
- Remove front brake anti-lock sensor harness from clip.
- Remove and position front brake anti-lock sensor aside.
- Remove and discard lower ball joint nut.
- Remove lower strut support nut and bolt. Discard nut.
- Using suitable tools, press ball joint stud until it is loose in knuckle.
- Wire knuckle to strut. This will prevent knuckle from falling off of strut while knuckle and lower ball joint are separated. Failure to follow these instructions may ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Sable AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures -> TPMS Sensor Activation -> TPMS Sensor Training
Vehicle: 2008 Mercury Sable Premier 3.5 V6 GAS
TPMS Sensor Activation
To conserve battery power, the TPMS sensors will go into a sleep mode after approximately 30 minutes of inactivity. The sensors will not transmit tire pressure information while in sleep mode. The sensors must be activated to transmit the latest tire pressure information.
- Place the ignition switch in the On position.
- Position Ford TPMS activation tool, or equivalent, against the LF tire side wall 180 degrees from the valve stem.
- The TPMS activation tool will flash a green light and sound a beep for each successful response from a TPMS sensor.
- Press the TPMS ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Sable cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2005 Mercury Sable 3.0 V6 GAS
The heavy gauge input lead connected to starter solenoid is hot at all times. Ensure protective cap is installed over terminal and is replaced after service.
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove lower air deflector.
- Remove starter sole...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Sable & Taurus
Vehicle: 2005 Mercury Sable 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Remove the righthand cowl vent screen, Fig. .
- Remove the water shield retaining screws, then the shield, Fig. .
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Sable AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Check Fuel Cap Lamp ->
Vehicle: 2005 Mercury Sable 3.0 V6 FLEX
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Sable cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2002 Mercury Sable 3.0 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from heater core.
- Reposition heater co...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Sable AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Mercury Sable Premier 3.5 V6 GAS
- Rotate belt tensioner clockwise using a suitable belt tension release tool.
- Remove belt from alternator pulley.
- Raise and support vehicle.
- Remove four screws and 6 pin-type retainers, then the righthand fender splash shield.
- Remove accessory drive belt.
- Install a suitable power steering belt removal tool, between power steering pump be...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Sable AUTOMOBILES
Component location diagrams for most Mercury Sable cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2002 Mercury Sable 3.0 V6 GASComponents on diagram: |
 Body Diagram for 2008 Mercury Sable Premier 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Sable AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Sable cars and light trucks sold in the U.S.
 2000 Mercury Sable 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1990 Mercury Sable 3.8 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Sable AUTOMOBILES
OEM TSB listings for most Mercury Sable cars and light trucks sold in the U.S. from 1985+.
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Document: DISCHARGED BATTERY - CHARGING SERVICE TIPS - REVISED Vehicle: 2002 Mercury Sable 3.0 V6 GAS Symptoms: |
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Document: CAT - HEAT SHIELD LOOSE/RATTLES Vehicle: 1990 Mercury Sable 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Sable AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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