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Mercury Sable CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Sable car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Sable automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury Sable AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Sable cars and light trucks from 1990+
Component Replacement & Adjustment -> Passenger Cars -> Blower Motor, Replace -> Continental -> Cougar -> Crown Victoria & Grand Marquis -> Escort -> Focus -> LS & Thunderbird -> Mustang -> Sable & Taurus -> Town Car
Vehicle: 2001 Mercury Sable 3.0 V6 FLEX
Continental
- Remove push pins, pull instrument panel down, disconnect courtesy lamp and remove panel.
- Remove passenger side scuff plate.
- Remove instrument panel upper finish panel and disconnect sunload sensor connector.
- Remove righthand and center instrument panel mounting screws
- Remove righthand instrument panel to cowl mounting nut.
- Disconnect blower motor electrical connector.
- Remove mounting screws and blower motor.
- Reverse procedure to install. Torque blower motor mounting screws to 18-26 ft. lbs.
Cougar
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BRAKE SERVICE PROCEDURES FOR Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Sable cars and light trucks from 1990+.
DRUM BRAKES, FORD MOTOR CO. -> Type 5 -> INSPECTION
Vehicle: 1990 Mercury Sable 3.0 V6 GAS
- Inspect components for damage and unusual wear. Replace as necessary.
- Inspect wheel cylinders. Boots which are torn, cut or heat damaged indicate need for wheel cylinder replacement. Peel back lower edge of boot. If fluid spills out, cup leakage is indicated and wheel cylinder should be replaced.A small amount of fluid is always present and is considered normal, acting...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1991-96 Sable & Taurus -> Sedan -> Wagon
Vehicle: 1993 Mercury Sable 3.0 V6 GAS
Sedan
The inertia switch is located on quarter panel near the lefthand rea...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Sable cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1993 Mercury Sable 3.8 V6 GAS
If removing both right and left side halfshafts, plugs T81P-1177-B or equivalent must be installed. Failure to do so may result in dislocation of differential side gears, necessitating transaxle disassembly to realign gears. Also, halfshaft removal and installation procedures are the same for automatic and manual transaxles except for the following: due to automatic transaxle case configuration, right side halfshaft and linkshaft must be removed first. Tool T81P-4026-A or equivalent is then inserted into transaxle to remove left side inner Constant Velocity (CV) joint ass...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Sable AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2009 Mercury Sable 3.5 V6 GAS
The TPMS (Tire Pressure Monitor System) has the ability to monitor the air pressure of all four road wheels. The tire-mounted pressure sensors transmit signals to the Smart Junction Block (SJB). The TPMS is functionally integrated within the SJB. The TPMS sensor transmits a radio signal approximately every 60 seconds to the SJB when the vehicle speed exceeds 20 mph. The SJB compares each tire pressure sensor transmis...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Sable cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1990 Mercury Sable 3.0 V6 GAS
- Disconnect battery ground cable.
- Loosen alternator pivot bolt, then remove adjusting bolt.
- Disengage alternator drive belt from drive pulley.
- Disconnect wiring terminal from back of alternator. Stator and field wiring terminals are push on type.
- After depressing lo...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Sable & Taurus
Vehicle: 2002 Mercury Sable 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Remove the righthand cowl vent screen, Fig. .
- Remove the water shield retaining screws, then the shield, Fig. .
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Sable AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Check Fuel Cap Lamp ->
Vehicle: 2008 Mercury Sable Premier 3.5 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Sable AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Sable cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2002 Mercury Sable 3.0 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from heater core.
- Reposition heater co...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Sable AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Sable cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2004 Mercury Sable 3.0 V6 FLEX
- On models equipped with VIN U, 1 and 2 engines,rotate drive belt tensioner in a clockwise direction.
- On models equipped with VIN S engine...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Sable AUTOMOBILES
Component location diagrams for most Mercury Sable cars and light trucks sold in the U.S. from 1990+.
 Exhaust System Diagram for 2005 Mercury Sable GS 3.0 V6 FLEXComponents on diagram: |
 Trunk Components Diagram for 2001 Mercury Sable 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Sable AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Sable cars and light trucks sold in the U.S.
 2004 Mercury Sable 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 2001 Mercury Sable 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Sable AUTOMOBILES
OEM TSB listings for most Mercury Sable cars and light trucks sold in the U.S. from 1985+.
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Document: AX4N - INTERMIT NEUTRAL - NO FWD/REV Vehicle: 1998 Mercury Sable 3.0 V6 GAS Symptoms: |
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Document: RATTLE/CLUNK NOISE - FRONT SUSP - REVISED Vehicle: 1989 Mercury Sable 3.8 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Sable AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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