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1996 Mercury Sable CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Mercury Sable car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Sable automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 Mercury Sable AUTOMOBILES
Computer Relearn Procedures -> Ford Motor Co. -> 1999-2002 -> 2003-04 -> Automatic Data Transfer -> Except 1999-2002 -> Manual Data Entry -> Powertrain Control Module (PCM)
Vehicle: 1996 Mercury Sable 3.0 V6 GAS
Powertrain Control Module (PCM)
Except 1999-2002
Disconnect negative battery cable for a minimum of five minutes. After clearing memory, it is required to drive vehicle a minimum of 10 miles to allow PCM time to relearn operating strategy.
1999-2002
Automatic Data Transfer
- Prior to removing old PCM, connect a suitably programmed scan tool to Data Link Connector (DLC).
- Follow scan tool manufacturers' instructions to download data from old PCM.
- Install new PCM and connect scan tool to DLC.
- Follow scan tool manufactur...
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BRAKE SERVICE PROCEDURES FOR 1996 Mercury Sable AUTOMOBILES
Drum Brakes -> Type 3 -> Adjustments -> Parking Brake -> Service Brakes
Vehicle: 1996 Mercury Sable 3.0 V6 GAS
Service Brakes
Although the brakes are self-adjusting, an initial adjustment will be required after a brake repair. This adjustment is performed as follows:
- Determine inside diameter of brake drum surface using brake shoe gauge tool No. D81L-1103-A, or equivalent. Adjust brake shoe diameter to fit gauge. Hold automatic adjusting lever out of engagement while rotating adjustin...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Mercury Sable AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Filter Replacement -> Except 2002-05 Thunderbird, 2000-06 LS, 1984-87 Escort, Tracer, Tempo & Topaz 2.0L Diesel Engine & 1984-85 Continental & Mark VI 2.4L Diesel Engine
Vehicle: 1996 Mercury Sable 3.0 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the pro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Mercury Sable AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1996 Mercury Sable 3.0 V6 GAS
- Raise and support vehicle, then remove front wheels.
- Remove and discard front axle retainer nut and washer.
- Remove nut from stabilizer bar link at shock absorber end, then remove link from shock and position aside.
- Remove nut from lower ball joint, then using a suitable pitman arm type puller, loosen ball joint in lower control arm.
- Place a suitable pry bar through opening in lower control arm and under frame, then pry down on control arm to release lower ball joint.
- Remove outer CV joint from hub using suitable tools, noting the following:
- Do not use a hammer to drive joint fr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Mercury Sable AUTOMOBILES
Starter, Replace
Vehicle: 1996 Mercury Sable 3.0 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect engine control sensor wiring and starter battery cable from starter solenoid. When disconnecting hardshell connector of engine control sensor wiring at S-terminal, grasp plastic shell and pull straight off. Do not pull on...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1996 Mercury Sable AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 1996-99 Sable & Taurus
Vehicle: 1996 Mercury Sable 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Turn the four nylon push pins retaining the righthand cowl vent screen 90°, then remove the push pins, Fig. .
- Remove the righthand cowl vent screen retaining clips, then the vent screen.
- Remove the two cowl top inner panel shield reta...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Mercury Sable AUTOMOBILES
Ford Motor Co. Cars -> Low Coolant Lamp ->
Vehicle: 1996 Mercury Sable 3.0 V6 GAS
The low coolant warning lamp should light whenever the coolant level in the coolant recovery bottle is 1/4 to 3/4 inch or more below the cold full mark. Raise coolant level in recovery bottle to the cold full mark to turn lamp off.
On models equipped with GEM module and low coolant level warning system, t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Mercury Sable AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1996 Mercury Sable 3.0 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at water bypass tube.
- Remove hose from water bypass tube.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from heater core.
- Reposition heater core outlet hose clamp at water hose connection.
- Remove hose from water hose connection.
- Remove hose from vehicle...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Mercury Sable AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Mercury Sable 3.0 V6 GAS
- Rotate drive belt tensioner in a clockwise direction, using 15mm ...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Mercury Sable AUTOMOBILES
Component location diagrams for most 1996 Mercury Sable cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Components Diagram for 1996 Mercury Sable 3.0 V6 GASComponents on diagram: |
 Engine Compartment Relays & Sensors Diagram for 1996 Mercury Sable 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1996 Mercury Sable AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Mercury Sable cars and light trucks sold in the U.S.
 1996 Mercury Sable 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1996 Mercury Sable 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Mercury Sable AUTOMOBILES
OEM TSB listings for most 1996 Mercury Sable cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1996 Mercury Sable 3.0 V6 GAS Auto Systems: |
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Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1996 Mercury Sable 3.0 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Mercury Sable AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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