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1997 Mercury Sable CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1997 Mercury Sable AUTOMOBILES
Cooling Fans -> Component Diagnosis & Testing -> Aspire & Probe -> Water Thermostat
Vehicle: 1997 Mercury Sable 3.0 V6 GAS
Water Thermostat
Aspire & Probe
Overheating, or failure to reach normal operating temperature, can indicate improper water thermostat operation. The water thermostat must be removed from the vehicle and temperature-tested.
- Suspend thermostat and accurate thermometer in suitable container. Do not allow test pieces to touch bottom.
- Fill container with water to completely cover thermostat, then heat water until boiling, observing thermometer.
- On Probe models, thermostat should initially open at 177-183°F and be fully...
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BRAKE SERVICE PROCEDURES FOR 1997 Mercury Sable AUTOMOBILES
Hydraulic Brake Systems -> Description -> Brake Distribution Valve & Switch -> Brake Warning Light Systems -> Combination Valve -> Description -> Failure Warning Switch -> Metering Valve -> Proportioner Or Pressure Control Valve -> Proportioning Valve & Switch -> Testing -> Testing Warning Light Systems
Vehicle: 1997 Mercury Sable 3.0 V6 GAS
This system operates on the same principles as conventional front and rear split systems using primary and secondary master cylinders moving simultaneously to exert hydraulic pressure on their respective systems, Fig. .
The hydraulic brake lines on this system, however, have been diagonally split front to rear (left front to right rear and right front to left rear) in place of separate lines to the front and rear wheels.
In the event of a system failure this would cause the remaining good system to do all the braking on one front wheel and the opposite rear wheel, thus maintaining 50%...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Mercury Sable AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Except Aspire, Festiva, Focus, Fusion, Milan, 2003-06 Crown Victoria, Grand Marquis, Sable, Taurus & Town Car, 1991-96 Escort, 1988-96 Tracer, 1991-94 Capri, 1989-91 Probe & 2005-06 Mustang
Vehicle: 1997 Mercury Sable 3.0 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the proper direction...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Mercury Sable AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1997 Mercury Sable 3.0 V6 GAS
- Raise and support vehicle, then remove front wheels.
- Remove and discard front axle retainer nut and washer.
- Remove nut from stabilizer bar link at shock absorber end, then remove link from shock and position aside.
- Remove nut from lower ball joint, then using a suitable pitman arm type puller, loosen ball joint in lower control arm.
- Place a suitable pry bar through opening in lower control arm and under frame, then pry down on control arm to release lower ball joint.
- Remove outer CV joint from hub using suitable tools, noting the following:
- Do not use a hammer to drive joint fr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Mercury Sable AUTOMOBILES
Starter, Replace
Vehicle: 1997 Mercury Sable 3.0 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect engine control sensor wiring and starter battery cable from starter solenoid. When disconnecting hardshell connector of engine control sensor wiring at S-terminal, grasp plastic shell and pull straight off. Do not pull on...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1997 Mercury Sable AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 1996-99 Sable & Taurus
Vehicle: 1997 Mercury Sable 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Turn the four nylon push pins retaining the righthand cowl vent screen 90°, then remove the push pins, Fig. .
- Remove the righthand cowl vent screen retaining clips, then the vent screen.
- Remove the two cowl top inner panel shield reta...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Mercury Sable AUTOMOBILES
Ford Motor Co. Cars -> Electronic Throttle Control ->
Vehicle: 1997 Mercury Sable 3.0 V6 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Mercury Sable AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1997 Mercury Sable 3.0 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at water bypass tube.
- Remove hose from water bypass tube.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from heater core.
- Reposition heater core outlet hose clamp at water hose connection.
- Remove hose from water hose connection.
- Remove hose from vehicle...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Mercury Sable AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1997 Mercury Sable 3.0 V6 GAS
- Rotate drive belt tensioner in a clockwise direction, using 15mm ...
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COMPONENT LOCATION DIAGRAMS FOR 1997 Mercury Sable AUTOMOBILES
Component location diagrams for most 1997 Mercury Sable cars and light trucks sold in the U.S. from 1990+.
Steering Gear Diagram for 1997 Mercury Sable 3.0 V6 GAS Components on diagram: |
Engine Compartment Electrical Components Diagram for 1997 Mercury Sable 3.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1997 Mercury Sable AUTOMOBILES
OEM drawn wiring diagrams for most 1997 Mercury Sable cars and light trucks sold in the U.S.
1997 Mercury Sable 3.0 V6 GAS Wiring Diagram Components on diagram: |
1997 Mercury Sable 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1997 Mercury Sable AUTOMOBILES
OEM TSB listings for most 1997 Mercury Sable cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1997 Mercury Sable 3.0 V6 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1997 Mercury Sable 3.0 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1997 Mercury Sable AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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