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1992 Mercury Sable CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Component Replacement & Adjustment -> Passenger Cars -> COMPRESSOR, REPLACE -> 1992 PROBE -> 1993 PROBE -> 2.2L/4-133 Engine -> 2.3L/4-140 Engine -> 3.0L/V6-182 Engine -> 3.0L/V6-232 & 3.2L/V6-195 Engines -> 3.8L/V6-232 Engine -> 5.0L/V8-302 Engine -> CONTINENTAL -> COUGAR & THUNDERBIRD -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> ESCORT & TRACER -> FESTIVA -> MARK VII -> MARK VIII -> MUSTANG -> SABLE & TAURUS -> TEMPO & TOPAZ
Vehicle: 1992 Mercury Sable 3.8 V6 GAS
CROWN VICTORIA, GRAND MARQUIS & TOWN CAR
- Disconnect battery ground cable.
- Discharge refrigerant from system.
- Loosen idler pulley and remove drive belt from compressor clutch.
- Remove refrigerant lines from compressor manifolds.
- Disconnect clutch wires from wire connector.
- Remove bolt attaching top of compressor to compressor front bracket.
- Remove locknut and stud from compressor front lower inboard attachment at front bracket. If stud cannot be removed with locknut, install two 10 mm x 1.25 nuts on stud and remove stud.
- Rem...
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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Anti-lock Brakes -> Continental, Crown Victoria, Grand Marquis, Sable, Taurus & Town Car -> Diagnosis & Testing -> 1992 -> 1993-94 -> Continental, Sable & Taurus -> Crown Victoria, Grand Marquis & Town Car -> DIAGNOSTIC LAMP SYMPTOM CHART -> DIAGNOSTIC PROCEDURE -> Memory Erasing -> On Board Self-Test Procedure -> ON-BOARD SELF-TEST -> PINPOINT TESTS -> QUICK CHECKS -> Star Tester Connection & Battery Check
Vehicle: 1992 Mercury Sable 3.0 V6 GAS
DIAGNOSTIC PROCEDURE
Ensure the following diagnosis procedures are used in the sequence and step-by-step order indicated. Following the wrong sequence or bypassing steps will only lead to unnecessary replacement of system components and/or incorrect resolution of the problem. The diagnostic procedure consists of five sub-tests: Pre-test Checks, On-Board Self-Tests, Manual Quick Tests, Warning Lamp Symptom Chart and the Diagnostic Tests.
ON-BOARD SELF-TEST
The anti-lock brake electronic control module is capable of performing a self-test using Rotunda Super Star II tester 007-00...
[[table data]] [[table data]] [[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO 1992 Mercury Sable BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1991-96 Sable & Taurus -> Sedan -> Wagon
Vehicle: 1992 Mercury Sable 3.8 V6 GAS
Sedan
The inertia switch is located on quarter panel near the lefthand rea...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Mercury Sable 3.8 V6 GAS
If removing both right and left side halfshafts, plugs T81P-1177-B or equivalent must be installed. Failure to do so may result in dislocation of differential side gears, necessitating transaxle disassembly to realign gears. Also, halfshaft removal and installation procedures are the same for automatic and manual transaxles except for the following: due to automatic transaxle case configuration, right side halfshaft and linkshaft must be removed first. Tool T81P-4026-A or equivalent is then inserted into transaxle to remove left side inner Constant Velocity (CV) joint ass...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Mercury Sable 3.8 V6 GAS
- Disconnect battery ground cable.
- Disconnect wire harness attachment to alternator.
- Loosen alternator pivot bolts. Remove mounting bracket bolt from alternator.
- Disengage accessory drive belt from alternator pulley.
- Remove alternator bracket.
- Remove a...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Ford Motor Co. Cars -> Check Fuel Cap Lamp ->
Vehicle: 1992 Mercury Sable 3.0 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Mercury Sable 3.8 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at lower intake manifold fitting using hose clamp pliers.
- Remove heater inlet hose from lower intake manifold fitting.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Mercury Sable AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator Belt -> Drive Belt
Vehicle: 1992 Mercury Sable 3.0 V6 GAS
Alternator Belt
- Disconnect battery ground cable.
- Loosen adjusting arm and pivot bolts.
- Turn alternator belt adjusting screw counterclockwise, until belt can be removed.
- Reverse procedure to install.
- Connect battery ground c...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Mercury Sable AUTOMOBILES
Component location diagrams for most 1992 Mercury Sable cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR 1992 Mercury Sable AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Mercury Sable cars and light trucks sold in the U.S.
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Mercury Sable AUTOMOBILES
OEM TSB listings for most 1992 Mercury Sable cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1992 Mercury Sable 3.0 V6 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1992 Mercury Sable 3.0 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Mercury Sable AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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