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2004 Mercury Sable CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Mercury Sable car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Sable automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
General Service Domestic Vehicles -> 2003-04 -> Oil Charge -> Alero & Malibu -> Bonneville, LeSabre & Park Avenue -> Caravan, Town & Country & Voyager -> Catera -> Cavalier & Sunfire -> Century -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Corvette -> DaimlerChrysler Corp. -> DeVille & Seville -> Eldorado -> Except Lincoln LS -> Except Tracker -> Ford Motor Company -> Full Size & Ram Vans -> General Motors Corp. -> Geo Tracker -> Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> L-Series -> Liberty -> Light Trucks & Vans -> Lincoln LS -> Metro -> Passenger Cars -> Prizm -> PT Cruiser -> S-Series -> Saturn -> VUE
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
DaimlerChrysler Corp.
Passenger Cars
Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.
Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.
When other ai...
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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Disc Brakes -> Rear Disc & Parking Brakes -> Adjustments -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Five Hundred, Freestyle, Montego, Sable & Taurus -> Fusion, Milan, MKZ & Zephyr -> Mustang -> Parking Brake
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
Parking Brake
Crown Victoria, Grand Marquis, Marauder & Town Car
- Apply parking brake control fully with 100 lbs., foot pedal effort, then release brake control.
- Place transmission in Neutral position, then raise and support vehicle.
- With parking brake control in Off position, grasp pensioner around housing.
- Unlock clip by pulling downward with suitable hook tool place into rounded end of clip and support pensioner.
- Tensioner spring will take up cable slack and load cables, while holding pensioner, lock clip by pushing up on bottom of clip. If clip does not slide up move assembly slightly ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Ford Motor Co. Passenger Cars -> Component Locations -> 1986-06 Taurus, Sable & 1988-02 Continental
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Mercury Sable 3.0 V6 FLEX
- Remove center hub cap from wheel.
- Loosen hub nut.
- Raise and support vehicle.
- Remove front wheel and tire assembly.
- Remove hub nut and washer.
- Remove front brake anti-lock sensor harness from clip.
- Remove and position front brake anti-lock sensor aside.
- Remove and discard lower ball joint nut.
- Remove lower strut support nut and bolt. Discard nut.
- Using suitable tools, press ball joint stud until it is loose in knuckle.
- Wire knuckle to strut. This will prevent knuckle from falling off of strut while knuckle and lower ball joint are separated. Failure to follow these instructions may ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Alternator, Replace -> DOHC Engine -> OHV Engine
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
DOHC Engine
- Disconnect battery ground cable.
- Rotate or lift belt tensioner arm, using a suitable tool to relieve tension from drive belt.
- Remove accessory drive belt from alternator.
- Remove mounting nut, then position engine control sensor wiring and hose bracket aside.
- Loosen alternator pulley nut and remove inboard upper alternator mounting bolt.
- Loosen outboard upper alternator bolt.
- Disconnect electrical harness connector and output terminal wiring.
- Raise and support vehicle, then remove wheel and tire assembly.
- Remove alternator splash shield and outboard upper alternator bolt.
- R...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Sable & Taurus
Vehicle: 2004 Mercury Sable 3.0 V6 FLEX
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Remove the righthand cowl vent screen, Fig. .
- Remove the water shield retaining screws, then the shield, Fig. .
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Ford Motor Co. Cars -> Low Oil Level Warning Indicator ->
Vehicle: 2004 Mercury Sable 3.0 V6 FLEX
This system is used to indicate when the engine oil level is 11/2 quarts or more below the specified level. The lamp should light during engine starting. If the oil level is sufficient, the lamp will go off when the engine is operating. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at lower intake manifold.
- Remove hose from lower intake manifold.
- Remove hose from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
- On models equipped with VIN U, 1 and 2 engines,rotate drive belt tensioner in a clockwise direction.
- On models equipped with VIN S engine...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Mercury Sable AUTOMOBILES
Component location diagrams for most 2004 Mercury Sable cars and light trucks sold in the U.S. from 1990+.
 Engine Diagram for 2004 Mercury Sable 3.0 V6 GASComponents on diagram: |
 Engine Compartment Diagram for 2004 Mercury Sable 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 Mercury Sable AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Mercury Sable cars and light trucks sold in the U.S.
 2004 Mercury Sable 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 2004 Mercury Sable 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Mercury Sable AUTOMOBILES
OEM TSB listings for most 2004 Mercury Sable cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2004 Mercury Sable 3.0 V6 GAS |
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Document: RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS) - SERVICE TIPS - REVISED Vehicle: 2004 Mercury Sable 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Mercury Sable AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Mercury Sable cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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