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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Mercury Sable car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2004 Mercury Sable automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2004 Mercury Sable
- 2004 Mercury Sable 3.0 V6 GAS, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:U
- 2004 Mercury Sable 3.0 V6 FLEX, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:2
- 2004 Mercury Sable 3.0 V6 GAS, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:S
BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Sable cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Tightening Specifications
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Sable BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Sable cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Troubleshooting
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. Measure the disc at 12 points with a micrometer at a radius approximately one inch from the edge of the dis...
CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Sable BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Sable cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Troubleshooting -> Abnormal Conditions -> Brake Booster Operation Test -> Brake Master Cylinder -> Brake Roughness -> Bypass Condition Inspection -> Lateral Runout -> Non-Pressure Leaks -> Normal Conditions -> Thickness Variation -> Wheel Bearing Looseness
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
Brake Roughness
Thickness Variation
If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. Measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than .0005 inch, replace the disc.
Lateral Runout
Excessive lateral runout of braking disc may cause a knocking back of the pistons, possibly creating increased pedal travel and vibration when brakes are applied.
Wheel Bearing Looseness
Replace whee...
CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Sable BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Sable cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Caliper Service -> Assemble -> Cleaning & Inspection -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Disassemble -> Five Hundred, Freestyle, Fusion, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr -> Installation -> LS & Thunderbird -> Overhaul -> Removal -> Replacement
Vehicle: 2004 Mercury Sable 3.0 V6 FLEX
Replacement
Five Hundred, Freestyle, Fusion, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr
Removal
- Raise and support rear of vehicle, then remove tire and wheel assembly.
- Disconnect brake hose from caliper.
- Remove retaining clip and disconnect parking brake cable from lever arm.
- Remove pinch bolts using open end wrench to hold slider pin in position.
- Lift caliper from anchor plate, then remove slider pins and boots.
Installation
- Apply suitable silicone dielectric compound to slider pins and inside of boots.
- Place slider pins and boots on anchor plate, then position caliper on ancho...
CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Sable BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Sable cars and light trucks from 1990+.
Drum Brakes -> Sable & Taurus -> Inspection
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
- Inspect components for damage and unusual wear.
- Inspect wheel cylinders. Boots which are torn, cut, or heat damaged indicate need for wheel cylinder replacement. Fluid spilling from boot center hole, or wetness around wheel cylinder ends indicates cup leakage and need for wheel cylinder replacement. A small amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
- In...
CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Sable BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Sable cars and light trucks from 1990+.
Anti-Lock Brakes -> Sable & Taurus -> System Service -> ABS Module (ECU) -> Assemble -> Brake System Bleed -> Component Replacement -> CV Joint -> Disassemble -> Front Speed Indicator Ring -> Front Wheel Sensor -> Hydraulic Control Unit -> Installation -> Manual -> Pressure -> Rear Speed Indicator Ring -> Rear Wheel Sensor -> Removal -> Stop Lamp Switch
Vehicle: 2004 Mercury Sable 3.0 V6 FLEX
Brake System Bleed
Manual
The primary and secondary (front and rear) hydraulic brake systems are individual systems and are bled separately. Bleed longest tube first on individual system being serviced. During complete bleeding operation, do not allow the master cylinder reservoir to run dry. Never reuse brake fluid that has been drained from hydraulic system or has been allowed to stand in an open container for an extended period of time.
- To bleed brake system, position a suitable box wrench on bleeder fitting on brake wheel cylinder. Attach rubber drain hose to bleeder fitting.
- Sub...
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