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Mercury Milan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Milan car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Milan automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Mercury Milan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Milan cars and light trucks from 1990+.
Power Brake Units -> Description -> Bendix Diaphragm System -> Bendix Hydro-Boost System -> Vacuum Assist Diaphragm System
Vehicle: 2006 Mercury Milan 2.3 L4 GAS
Bendix Diaphragm System
These units are of the vacuum suspended system. Some units are of the single diaphragm system, while others are of the tandem diaphragm system. Both single piston and double piston or split system master cylinders are used.
The vacuum suspended diaphragm system units utilize engine manifold vacuum and atmospheric pressure for its power. It consists of three basic elements combined into a single power unit. The three basic elements of the single diaphragm system are:
- Vacuum power section which includes front and rear shell, power diaphragm, return spring and push...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Milan AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Milan cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> Fusion & Milan -> Normal Service -> Severe Service
Vehicle: 2006 Mercury Milan 3.0 V6 GAS
Normal Service
Replace every 30,00...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Milan AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Milan cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2007 Mercury Milan Premier 2.3 L4 GAS
- Remove front tire and wheel.
- Apply brake to keep halfshaft from rotating.
- Remove and discard front wheel hub nut.
- Remove front and rear lower control arm nuts.
- Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
- Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Milan AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Milan cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2009 Mercury Milan Premier 2.3 L4 GAS
If the system detects low tire pressure, CHECK TIRE PRESSURE lamp will illuminate. Inflating tire(s) to recommended pressure will clear the tire ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Milan AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Milan cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Mercury Milan 2.3 L4 GAS
- Disconnect battery ground cable.
- Remove bolt, nuts, and alternator upper air duct.
- Rotate accessory drive belt tensioner clockwise, then position accessory drive belt aside.
- Remove nuts and alternator shield.
- Press locking tabs and remove alternator intermediate air duct.
- Position alternator protective cover aside, remove nuts and position alt...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Milan AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Milan cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Low Coolant Lamp ->
Vehicle: 2009 Mercury Milan 2.3 L4 GAS
The low coolant warning lamp should light whenever the coolant level in the coolant recovery bottle is 1/4 to 3/4 inch or more below the cold full mark. Raise coolant level in recovery bottle to the cold full mark to turn lamp off.
On models equipped with GEM module and low coolant level warning system, t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Milan AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Milan cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2010 Mercury Milan Premier 3.0 V6 FLEX
- Drain cooling system into a suitable container.
- Remove cooling fan motor and shroud.
- Detach power steering hose retainer from radiator.
- Disconnect upper radiator hose from radiator.
- Detach retainer from radiator.
- Disconnect radiator-to-degas bottle hose from radiator.
- On models with automatic transmissions, disconnect two transmission cooling tubes from radiator.
- On all models, disconnect lower ra...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Milan AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Milan cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Accessory -> Power Steering
Vehicle: 2010 Mercury Milan Hybrid 2.5 L4 ELECTRIC/GAS
Accessory
- Remove accessory drive belt splash shield.
- Rotate drive belt tensioner counterclockwise.
- Remove serpentine drive belt.
- Reverse procedure to install.
Power Steering
- Raise and support vehicle.
- Working from top of vehicle, rotate accessory drive belt tensioner clockwise and remove accessory drive belt from alternator pulley.
- Remove four screws and position righthand fender splash shield aside.
- Remove six pin type retainers and righth...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Milan AUTOMOBILES
Component location diagrams for most Mercury Milan cars and light trucks sold in the U.S. from 1990+.
 Engine Components Diagram for 2006 Mercury Milan Premier 2.3 L4 GASComponents on diagram: |
 Door Diagram for 2006 Mercury Milan Premier 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Milan AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Milan cars and light trucks sold in the U.S.
 2008 Mercury Milan Premier 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 2007 Mercury Milan 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Milan AUTOMOBILES
OEM TSB listings for most Mercury Milan cars and light trucks sold in the U.S. from 1985+.
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Document: UPDATE DOOR PANEL REMOVAL AND LATCH INSPECTION SERVICE PROCEDURE Vehicle: 2006 Mercury Milan 2.3 L4 GAS Auto Systems: |
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Document: HALF SHAFTS - RATCHETING / CLICKING / CREAKING NOISE - COLD Vehicle: 2007 Mercury Milan 2.3 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Milan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Milan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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