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Mercury Milan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Milan car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Milan automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Mercury Milan AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Milan cars and light trucks from 1990+.
Power Brake Units -> Adjustments -> Bendix System -> Single Diaphragm Booster
Vehicle: 2006 Mercury Milan 2.3 L4 GAS
Bendix System
- Disconnect master cylinder from booster leaving brake lines connected and secure cylinder aside.
- Start engine and operate engine at idle speed.
- With engine running, position gauge over pushrod. Gauge should bottom against booster housing with force of approximately five lbs. applied to pushrod, Fig. . Ensure pushrod is properly seated in booster when performing gauge inspection.
- If force required to seat gauge is more than five lbs., shorten length of pushrod.
- If force required to seat gauge is less than five lbs., lengthen pushrod.
- Install master cylinder and remove reservo...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Milan AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Milan cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Filter Scheduled Maintenance -> Fusion & Milan -> Normal Service -> Severe Service
Vehicle: 2006 Mercury Milan 2.3 L4 GAS
Normal Service
Replace every 30,00...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Milan AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Milan cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2009 Mercury Milan Premier 3.0 V6 GAS
- Remove front tire and wheel.
- Apply brake to keep halfshaft from rotating.
- Remove and discard front wheel hub nut.
- Remove front and rear lower control arm nuts.
- Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
- Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Milan AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Milan cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2008 Mercury Milan 3.0 V6 GAS
The TPMS (Tire Pressure Monitor System) has the ability to monitor the air pressure of all four road wheels. The tire-mounted pressure sensors transmit signals to the SJB (Smart Junction Block). The TPMS is functionally integrated within the SJB. The TPMS sensor transmits a radio signal approximately every 60 seconds to the SJB when the vehicle speed exceeds 20 mph. The SJB compares each tire pressure sensor transmis...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Milan AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Milan cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2007 Mercury Milan 3.0 V6 GAS
- Disconnect battery ground cable.
- Rotate or lift belt tensioner arm, using a suitable tool to relieve tension from drive belt.
- Remove accessory drive belt.
- Remove air conditioning compressor mounting bolts, then position compressor with lines attached aside.
- Remove mounting nut, then position engine control sensor wiring and hose bracket aside.
- Remove inboard upper alternator mountin...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Milan AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Milan cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Air Bag Warning Lamp ->
Vehicle: 2008 Mercury Milan 3.0 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Milan AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Milan cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2006 Mercury Milan 3.0 V6 GAS
- Drain cooling system into suitable container.
- Remove battery and battery tray.
- Disconnect upper radiator hose.
- Disconnect degas bottle return hose.
- Disconnect upper transaxle cooler line using suitable disconnect tool.
- Remove air conditioning condenser mounting bolts.
- Raise a...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Milan AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Milan cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Accessory -> Power Steering
Vehicle: 2010 Mercury Milan 2.5 L4 GAS
Accessory
- Remove accessory drive belt splash shield.
- Rotate drive belt tensioner counterclockwise.
- Remove serpentine drive belt.
- Reverse procedure to install.
Power Steering
- Raise and support vehicle.
- Working from top of vehicle, rotate accessory drive belt tensioner clockwise and remove accessory drive belt from alternator pulley.
- Remove four screws and position righthand fender splash shield aside.
- Remove six pin type retainers and righth...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Milan AUTOMOBILES
Component location diagrams for most Mercury Milan cars and light trucks sold in the U.S. from 1990+.
 Floor Console Harness Diagram for 2007 Mercury Milan 2.3 L4 GASComponents on diagram: |
 Door Diagram for 2006 Mercury Milan 2.3 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Milan AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Milan cars and light trucks sold in the U.S.
 2006 Mercury Milan 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 2006 Mercury Milan Premier 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Milan AUTOMOBILES
OEM TSB listings for most Mercury Milan cars and light trucks sold in the U.S. from 1985+.
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Document: TRANSMISSION HARD SHIFTING - NO DTCS - MILEAGE ABOVE 20,000 MILES - REVISED Vehicle: 2008 Mercury Milan 2.3 L4 GAS Symptoms: |
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Document: VIBRATION OR BUZZING NOISE - BULKHEAD / DASH AREA Vehicle: 2006 Mercury Milan Premier 2.3 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Milan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Milan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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