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2008 Mercury Milan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

BRAKE SERVICE PROCEDURES FOR 2008 Mercury Milan AUTOMOBILES
Disc Brakes -> Rear Disc & Parking Brakes -> Description -> Crown Victoria, Grand Marquis & Town Car -> Fusion, Milan, MKZ, Mustang, MKS, Sable, Taurus & Taurus X
Vehicle: 2008 Mercury Milan 2.3 L4 GAS
Fusion, Milan, MKZ, Mustang, MKS, Sable, Taurus & Taurus X
Sliding caliper rear disc brakes are used on these models. The caliper is basically the same as the larger front wheel caliper. However, a parking brake mechanism and a larger inner brake shoe anti-rattle spring have been added.
The parking brake lever, located at the rear of the caliper, is actuated by a cable system similar to rear drum brake applications. When the parking brake is applied, the cable rotates the lever and operating shaft, driving the caliper piston and brake shoe assembly against the rotor. An automatic adju...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Mercury Milan AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2008 Mercury Milan Premier 2.3 L4 GAS
- Remove front tire and wheel.
- Apply brake to keep halfshaft from rotating.
- Remove and discard front wheel hub nut.
- Remove front and rear lower control arm nuts.
- Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
- Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Mercury Milan AUTOMOBILES
Description
Vehicle: 2008 Mercury Milan 2.3 L4 GAS
The TPMS (Tire Pressure Monitor System) has the ability to monitor the air pressure of all four road wheels. The tire-mounted pressure sensors transmit signals to the SJB (Smart Junction Block). The TPMS is functionally integrated within the SJB. The TPMS sensor transmits a radio signal approximately every 60 seconds to the SJB when the vehicle speed exceeds 20 mph. The SJB compares each tire pressure sensor transmis...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Mercury Milan AUTOMOBILES
Alternator, Replace
Vehicle: 2008 Mercury Milan Premier 2.3 L4 GAS
- Disconnect battery ground cable.
- Remove bolt, nuts, and alternator upper air duct.
- Rotate accessory drive belt tensioner clockwise, then position accessory drive belt aside.
- Remove nuts and alternator shield.
- Press locking tabs and remove alternator intermediate air duct.
- Position alternator protective cover aside, remove nuts and position alt...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Mercury Milan AUTOMOBILES
Ford Motor Co. Cars -> Electronic Compass -> 2006-09 Milan -> Calibration Adjustment -> Zone Adjustment
Vehicle: 2008 Mercury Milan Premier 2.3 L4 GAS
Zone Adjustment
- Start the engine.
- Press the INFO button repeatedly until the compass and odometer are displayed. Do not select Trip, DTE, or AFE. The top of the message center must be blank.
- If the compass displays CAL 000000.0 mi instead of heading information, the compass will need to be calibrated.
- Determine compass magnetic zone, Fig. .
- Press and hold the RESET until the message center display changes to show the current zone setting.
- Release the RESET control, then slowly press RESET down again.
- Press the SETUP control repeatedly until the correct zone setting for your geographic lo...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Mercury Milan AUTOMOBILES
Radiator, Replace
Vehicle: 2008 Mercury Milan 2.3 L4 GAS
- Disconnect cooling fan motor electrical connectors.
- Remove two pin-type retainers.
- Raise and support vehicle.
- Disconnect radiator top clip. then remove cooling fan motor and shroud.
- Drain coolant into suitable container.
- Remove four pin-type retainers from radiator air deflector.
- Lower vehicle and disconnect upper radiator hose.
- Raise and supp...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Mercury Milan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2008 Mercury Milan Premier 3.0 V6 GAS
- Disconnect battery ground cable from battery.
- Place vehicle in neutral and position on lift.
- Remove bolts and position righthand fender splash shield aside.
- Remove six pin-type retainers from ri...
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COMPONENT LOCATION DIAGRAMS FOR 2008 Mercury Milan AUTOMOBILES
Component location diagrams for most 2008 Mercury Milan cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR 2008 Mercury Milan AUTOMOBILES
OEM drawn wiring diagrams for most 2008 Mercury Milan cars and light trucks sold in the U.S.
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TECHNICAL SERVICE BULLETINS FOR 2008 Mercury Milan AUTOMOBILES
OEM TSB listings for most 2008 Mercury Milan cars and light trucks sold in the U.S. from 1985+.
Document: SYNC SOFTWARE UPDATE - VARIOUS ISSUES Vehicle: 2008 Mercury Milan Premier 2.3 L4 GAS Auto Systems: |
Document: SYNC WITH 911 ASSIST AND VEHICLE HEALTH REPORT (VHR) DEALER UPGRADE SOFTWARE Vehicle: 2008 Mercury Milan Premier 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2008 Mercury Milan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Mercury Milan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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