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2009 Mercury Milan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2009 Mercury Milan car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Milan automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Inspection -> Master Cylinder -> Wheel Cylinders
Vehicle: 2009 Mercury Milan Premier 2.3 L4 GAS
Master Cylinder
Disassemble
- Clean outside of master cylinder thoroughly. Drain brake fluid from master cylinder into suitable container.
- Remove stop bolt and pressure control valves.
- Pry up and remove reservoir from master cylinder body.
- Remove fluid control valve.
- Depress primary piston and remove snap ring from retaining groove at open end of bore.
- Remove primary and secondary piston assemblies from master cylinder. If secondary piston does not come out, apply air pressure to secondary outlet port to remove.
Inspection
- Wash components in clean brake fluid only. Use an air hose to bl...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2009 Mercury Milan 3.0 V6 GAS
- Remove front tire and wheel.
- Apply brake to keep halfshaft from rotating.
- Remove and discard front wheel hub nut.
- Remove front and rear lower control arm nuts.
- Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
- Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
Description
Vehicle: 2009 Mercury Milan 3.0 V6 GAS
The Tire Pressure Monitoring (TPMS) system has the ability to monitor the air pressure of all four road wheels. The tire-mounted pressure sensors transmit signals to the Smart Junction Block (SJB). The TPMS is functionally integrated within the SJB. The TPMS sensor transmits a radio signal approximately every 60 seconds to the SJB when the vehicle speed exceeds 20 mph. The SJB compares each tire pressure sensor transmi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
Starter, Replace
Vehicle: 2009 Mercury Milan 2.3 L4 GAS
- With vehicle in Neutral, position it on a hoist.
- Disconnect battery ground cable.
- If equipped, remove seven screws and underbody cover.
- Remove starter motor solenoid wire nut and position wire aside.
- Position starter motor solenoid battery cable terminal cover aside.
- Remove starter motor solenoid battery cable nut and position cable aside.
- Discon...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
Vehicle: 2009 Mercury Milan 3.0 V6 GAS
This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2009 Mercury Milan 2.3 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to coolant outlet adapter.
- Remove hose from vehicle.
- Reverse procedure to install.
Ou...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Mercury Milan 2.3 L4 GAS
- Disconnect battery ground cable from battery.
- Place vehicle in neutral and position on lift.
- Remove bolts and position righthand fender splash shield aside.
- Remove six pin-type retainers from righ...
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TECHNICAL SERVICE BULLETINS FOR 2009 Mercury Milan AUTOMOBILES
OEM TSB listings for most 2009 Mercury Milan cars and light trucks sold in the U.S. from 1985+.
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Document: SYNC SOFTWARE UPDATE - VARIOUS ISSUES Vehicle: 2009 Mercury Milan Premier 2.3 L4 GAS Auto Systems: |
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Document: DTCS P0340 AND/OR P0344 Vehicle: 2009 Mercury Milan Premier 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Mercury Milan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Mercury Milan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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