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2009 Mercury Milan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Brake Service
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2009 Mercury Milan car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Milan automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
Disc Brakes -> Front Disc Brakes -> Caliper Service -> Assemble -> Cobra -> Crown Victoria, Fusion, Grand Marquis, Milan, MKZ, MKS, Sable, Taurus, Taurus X & Town Car -> Disassemble -> Except Cobra -> Focus -> Inspection -> Mustang -> Overhaul -> Replacement
Vehicle: 2009 Mercury Milan 2.3 L4 GAS
Replacement
On models with anti-lock brakes, the brake booster system must be depressurized before disconnecting any hydraulic lines or fittings. Depressurize the system by pumping the brake pedal at least 25 times with the ignition in the Off position.
Crown Victoria, Fusion, Grand Marquis, Milan, MKZ, MKS, Sable, Taurus, Taurus X & Town Car
Before removing calipers, mark lefthand and righthand calipers so they can be installed in their original position.
- On models equipped with air suspension, turn air suspension service switch to Off position.
- On all models, raise and support fron...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2009 Mercury Milan 3.0 V6 GAS
- Remove front tire and wheel.
- Apply brake to keep halfshaft from rotating.
- Remove and discard front wheel hub nut.
- Remove front and rear lower control arm nuts.
- Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
- Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
Relearn Procedures -> TPMS Sensor Activation -> TPMS Sensor Training
Vehicle: 2009 Mercury Milan Premier 2.3 L4 GAS
TPMS Sensor Activation
To conserve battery power, the TPMS sensors will go into a sleep mode after approximately 30 minutes of inactivity. The sensors will not transmit tire pressure information while in sleep mode. The sensors must be activated to transmit the latest tire pressure information.
- Place the ignition switch in the On position.
- Position Ford TPMS activation tool, or equivalent, against the LF tire side wall 180 degrees from the valve stem.
- The TPMS activation tool will flash a green light and sound a beep for each successful response from a TPMS sensor.
- Press the TPMS ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
Starter, Replace
Vehicle: 2009 Mercury Milan 2.3 L4 GAS
- With vehicle in Neutral, position it on a hoist.
- Disconnect battery ground cable.
- If equipped, remove seven screws and underbody cover.
- Remove starter motor solenoid wire nut and position wire aside.
- Position starter motor solenoid battery cable terminal cover aside.
- Remove starter motor solenoid battery cable nut and position cable aside.
- Discon...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
Ford Motor Co. Cars -> Low Coolant Lamp ->
Vehicle: 2009 Mercury Milan Premier 3.0 V6 GAS
The low coolant warning lamp should light whenever the coolant level in the coolant recovery bottle is 1/4 to 3/4 inch or more below the cold full mark. Raise coolant level in recovery bottle to the cold full mark to turn lamp off.
On models equipped with GEM module and low coolant level warning system, t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2009 Mercury Milan Premier 2.3 L4 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to thermostat housing.
- Loosen hose clamp connecting hose to lower degas bottle hose.
- Remove hose fro...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Mercury Milan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Mercury Milan Premier 3.0 V6 GAS
- Disconnect battery ground cable from battery.
- Place vehicle in neutral and position on lift.
- Remove bolts and position righthand fender splash shield aside.
- Remove six pin-type retainers from ri...
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TECHNICAL SERVICE BULLETINS FOR 2009 Mercury Milan AUTOMOBILES
OEM TSB listings for most 2009 Mercury Milan cars and light trucks sold in the U.S. from 1985+.
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Document: SYNC SOFTWARE UPDATE - VARIOUS ISSUES Vehicle: 2009 Mercury Milan Premier 2.3 L4 GAS Auto Systems: |
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Document: DTCS P0340 AND/OR P0344 Vehicle: 2009 Mercury Milan Premier 2.3 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Mercury Milan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Mercury Milan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Mercury Milan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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