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Mercury Marauder CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Mercury Marauder AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Marauder cars and light trucks from 1990+
A/C & Cooling System Maintenance -> Ford Motor Co. -> 2003-04 Ford Crown Victoria & Mercury Grand Marquis & Marauder
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
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BRAKE SERVICE PROCEDURES FOR Mercury Marauder AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Marauder cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Troubleshooting -> Abnormal Conditions -> Brake Booster Operation Test -> Brake Master Cylinder -> Brake Roughness -> Bypass Condition Inspection -> Lateral Runout -> Non-Pressure Leaks -> Normal Conditions -> Thickness Variation -> Wheel Bearing Looseness
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
Brake Roughness
Thickness Variation
If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. Measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than .0005 inch, replace the disc.
Lateral Runout
Excessive lateral runout of braking disc may cause a knocking back of the pistons, possibly creating increased pedal travel and vibration when brakes are applied.
Wheel Bearing Looseness
Replace whee...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Marauder AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Marauder cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Except Aspire, Festiva, Focus, Fusion, Milan, 2003-06 Crown Victoria, Grand Marquis, Sable, Taurus & Town Car, 1991-96 Escort, 1988-96 Tracer, 1991-94 Capri, 1989-91 Probe & 2005-06 Mustang
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the proper direction...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Marauder AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Marauder cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
To maintain proper drive line balance, mark driveshaft, universal joints, slip yoke and companion flange before removing shaft so it can be installed in its original position.
- Raise and support vehicle.
- Index-mark rear axle pinion flange and driveshaft centering socket yoke.
- Remove four bolts.
- The driveshaft centering socket yoke fits tightly on the rear axle pinion flange pilot. Never hammer on the driveshaft or any of its components to disconnect the yoke from the flange. Using a suitable to...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Marauder AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Marauder cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
- Disconnect battery ground cable at battery.
- Remove screws and engine cover.
- Loosen clamp and remove intake induction resonator.
- Release tension and remove accessory drive belt from alternator pulley.
- Remove nut and disconnect alternator electrical connectors.
- Position cover aside.
- Remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Marauder AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Marauder cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Low Coolant Lamp ->
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
The low coolant warning lamp should light whenever the coolant level in the coolant recovery bottle is 1/4 to 3/4 inch or more below the cold full mark. Raise coolant level in recovery bottle to the cold full mark to turn lamp off.
On models equipped with GEM module and low coolant level warning system, t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Marauder AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Marauder cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Marauder AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Marauder cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
- Rotate tensioner away from belt using suitable breaker bar installed in 1/2 inch square hole in tensioner arm.
- Lift old belt over alternator pul...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Marauder AUTOMOBILES
Component location diagrams for most Mercury Marauder cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Mercury Marauder AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Marauder cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Marauder AUTOMOBILES
OEM TSB listings for most Mercury Marauder cars and light trucks sold in the U.S. from 1985+.
Document: SAFETY BELT RETRACTION SPEED Vehicle: 2003 Mercury Marauder 4.6 V8 GAS Auto Systems: |
Document: GENERAL PCM PROGRAMMING PROCEDURES Vehicle: 2004 Mercury Marauder 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Marauder AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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