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2004 Mercury Marauder CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Wiring Diagrams
- Technical Service Bulletins
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2004 Mercury Marauder AUTOMOBILES
General Service Domestic Vehicles -> 2003-04 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.
For R-134a system an electronic type leak detector is recommended.
Electronic Leak Detectors
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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Marauder AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> 3.8L Engine -> 4.6L Engine -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Five Hundred, Freestyle, Montego, Sable & Taurus -> Focus -> Fusion, Milan, MKZ & Zephyr -> LS & Thunderbird -> Master Cylinder, Replace -> Mustang -> Overhaul -> Power Booster, Replace
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
Power Booster, Replace
Crown Victoria, Grand Marquis, Marauder & Town Car
- Disconnect fluid level sensor connector.
- Position speed control cable aside.
- Disconnect power brake booster check valve.
- Remove brake master cylinder mounting nuts.
- Remove wiring harness bracket and position aside.
- Remove brake master cylinder and position aside.
- Remove push-pins and instrument close-out panel.
- Remove stoplight switch retaining pin.
- Slide stoplight switch and booster push rod off brake pedal pin.
- Remove mounting nuts and power brake booster.
- Reverse procedure to install. Torque mounting nuts ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Mercury Marauder AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Except Aspire, Festiva, Focus, Fusion, Milan, 2003-06 Crown Victoria, Grand Marquis, Sable, Taurus & Town Car, 1991-96 Escort, 1988-96 Tracer, 1991-94 Capri, 1989-91 Probe & 2005-06 Mustang
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the proper direction...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mercury Marauder AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
To maintain proper drive line balance, mark driveshaft, universal joints, slip yoke and companion flange before removing shaft so it can be installed in its original position.
- Raise and support vehicle.
- Index-mark rear axle pinion flange and driveshaft centering socket yoke.
- Remove four bolts.
- The driveshaft centering socket yoke fits tightly on the rear axle pinion flange pilot. Never hammer on the driveshaft or any of its components to disconnect the yoke from the flange. Using a suitable to...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Mercury Marauder AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
- Disconnect battery ground cable at battery.
- Remove screws and engine cover.
- Loosen clamp and remove intake induction resonator.
- Release tension and remove accessory drive belt from alternator pulley.
- Remove nut and disconnect alternator electrical connectors.
- Position cover aside.
- Remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Mercury Marauder AUTOMOBILES
Ford Motor Co. Cars -> Electronic Throttle Control ->
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Mercury Marauder AUTOMOBILES
Radiator, Replace
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
- Raise and support vehicle.
- Drain engine coolant into suitable container.
- Remove fan blade, motor and shroud.
- Release three hold downs and remove radiator sight shield.
- Remove upper and lower radiator hose...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Mercury Marauder AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Mercury Marauder 4.6 V8 GAS
- Rotate tensioner away from belt using suitable breaker bar installed in 1/2 inch square hole in tensioner arm.
- Lift old belt over alternator pul...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Mercury Marauder AUTOMOBILES
Component location diagrams for most 2004 Mercury Marauder cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Mercury Marauder AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Mercury Marauder cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Mercury Marauder AUTOMOBILES
OEM TSB listings for most 2004 Mercury Marauder cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2004 Mercury Marauder 4.6 V8 GAS |
Document: RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS) - SERVICE TIPS - REVISED Vehicle: 2004 Mercury Marauder 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Mercury Marauder AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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