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2003 Mercury Marauder CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Wiring Diagrams
- Technical Service Bulletins
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2003 Mercury Marauder AUTOMOBILES
Electric Cooling Fans -> Component Replacement -> Aviator -> Cooling Fan Motor -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Escape -> Escort & ZX2 -> Focus -> Freestar & Monterey -> LS & Thunderbird -> Mustang -> Ranger -> Sable & Taurus -> Windstar
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
Cooling Fan Motor
Aviator
- Recover refrigerant as outlined in .
- Drain cooling system into a suitable container.
- Remove front air deflector.
- Remove lower fan shroud.
- Remove fan and clutch using fan wrench tool Nos. T84T-6312-C and T84T-6312-D or equivalents.
- Disconnect hoses from coolant recovery bottle.
- Remove coolant recovery bottle, then the fan shroud bolts.
- Remove upper radiator hose, then the fan shroud, Fig. .
- Disconnect A/C high pressure switch, then the condenser inlet tube.
- Disconnect coo...
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BRAKE SERVICE PROCEDURES FOR 2003 Mercury Marauder AUTOMOBILES
Power Brake Units -> Adjustments -> Bendix Type -> Escort, Tracer & ZX2 -> Except Escort, Tracer & ZX2 -> Pushrod -> Single Diaphragm Booster
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
Pushrod
Proper adjustment of the master cylinder pushrod is necessary to ensure proper operation of the power brake system. A pushrod that is too long will prevent the master cylinder piston from completely releasing hydraulic pressure, eventually causing the brakes to drag. A pushrod that is too short will cause excessive brake pedal travel and cause groaning noises to come from the booster when the brakes are applied. A properly adjusted pushrod that remains assembled to the booster with which is was matched during production should not require service adjustment. However, if the b...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 Mercury Marauder AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Except Aspire, Festiva, Focus, Fusion, Milan, 2003-06 Crown Victoria, Grand Marquis, Sable, Taurus & Town Car, 1991-96 Escort, 1988-96 Tracer, 1991-94 Capri, 1989-91 Probe & 2005-06 Mustang
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the proper direction...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 Mercury Marauder AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
- Raise and support the vehicle.
- Index-mark the driveshaft. Place a paint index-mark on the pinion flange to the driveshaft centering socket yoke.
- Remove the driveshaft-to-driveshaft pinion flange bolts.
- Place a paint index-mark on the driveshaft slip-yoke to the trans...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 Mercury Marauder AUTOMOBILES
Alternator, Replace
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
- Disconnect battery ground cable.
- Release tension, then remove accessory drive belt from alternator pulley.
- Remove pin type retainer, then release wiring harness from alternator bracket.
- Remove alternator electrical connector nut, then disconnect electrical connectors.
- Remove alternator mounting bracket...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 Mercury Marauder AUTOMOBILES
Ford Motor Co. Cars -> Air Bag Warning Lamp ->
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 Mercury Marauder AUTOMOBILES
Radiator, Replace
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
- Raise and support vehicle.
- Drain engine coolant into suitable container.
- Remove fan blade, motor and shroud.
- Release three hold downs and remove radiator sight shield.
- Remove upper and lower radiator hose...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 Mercury Marauder AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2003 Mercury Marauder 4.6 V8 GAS
- Rotate tensioner away from belt using suitable breaker bar installed in 1/2 inch square hole in tensioner arm.
- Lift old belt over alternator pul...
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COMPONENT LOCATION DIAGRAMS FOR 2003 Mercury Marauder AUTOMOBILES
Component location diagrams for most 2003 Mercury Marauder cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR 2003 Mercury Marauder AUTOMOBILES
OEM drawn wiring diagrams for most 2003 Mercury Marauder cars and light trucks sold in the U.S.
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TECHNICAL SERVICE BULLETINS FOR 2003 Mercury Marauder AUTOMOBILES
OEM TSB listings for most 2003 Mercury Marauder cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2003 Mercury Marauder 4.6 V8 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 2003 Mercury Marauder 4.6 V8 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 2003 Mercury Marauder AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 Mercury Marauder cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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