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Mercury Capri CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Capri car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Capri automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury Capri AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Capri cars and light trucks from 1990+
Compressor Service -> REAR HEAD GASKET, INLET REED & VALVE PLATE, REPLACE -> FS-6 & 6P148 -> Installation -> Removal
Vehicle: 1993 Mercury Capri 1.6 L4 GAS
FS-6 & 6P148
Removal
- Remove clutch assembly.
- Drain oil from compressor through manifold.
- Install Support and Clamp Assembly tool No. T81P-19623-D (FS-6) or T81P-19623-LH (6P148), or equivalents, on compressor to retain cylinder assembly and front head in position, Fig. . Clamp tool in suitable vise.
- Hold rear head and remove six through bolts from cylinder head assembly.
- Separate rear head assembly from cylinder assembly then remove O-ring from head.
- Remove dowel pins, Fig. .
- Remove i...
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BRAKE SERVICE PROCEDURES FOR Mercury Capri AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Capri cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Caliper Service -> ASPIRE & FESTIVA -> Assemble -> CALIPER OVERHAUL -> CALIPER, REPLACE -> CAPRI -> Disassemble -> ESCORT & TRACER -> EXCEPT ASPIRE, CAPRI, ESCORT, FESTIVA, PROBE & TRACER -> EXCEPT ASPIRE, CAPRI, ESCORT, FESTIVA, PROBE, TEMPO, TOPAZ & TRACER -> Inspection -> Installation -> PROBE -> Removal -> TEMPO & TOPAZ
Vehicle: 1993 Mercury Capri 1.6 L4 GAS
CALIPER, REPLACE
The hydraulic system must be depressurized before disconnecting any hydraulic lines or fittings. Depressurize the system by pumping the brake pedal a minimum of 25 times with the ignition switch in the OFF position.
EXCEPT ASPIRE, CAPRI, ESCORT, FESTIVA, PROBE & TRACER
Before removing calipers, mark lefthand and righthand calipers so they can be installed in the same position.
- On 1994 Continental, Sable and Taurus models, turn air suspension service switch off.
- On all models, raise and support front of vehicle, then remove wheel and tire assembly.
- Loosen brake tube fi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Capri AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Capri cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1991-94 Capri
Vehicle: 1994 Mercury Capri 1.6 L4 GAS
The inertia switch is located at r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Capri AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Capri cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1991 Mercury Capri 1.6 L4 GAS
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Remove underbody covers, then remove stabilizer bar link from control arm.
- Using a suitable chisel, raise staked portion of axle nut, then with brakes applied, loosen but do not remove nut.
- Remove clamp bolt attaching lower control arm ball joint to steering knuckle, then pry downward on lower control arm to separate ball joint from steering knuckle.
- On models with manual transaxle, pull outward on steering knuckle and hub assembly to separate halfshaft from differential side gear. Use only enough force ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Capri AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Capri cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1992 Mercury Capri XR2 1.6 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect starter cable from motor.
- Remove starter motor mounting bolts, then starte...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Capri AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Capri cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Low Oil Level Warning Indicator ->
Vehicle: 1994 Mercury Capri 1.6 L4 GAS
This system is used to indicate when the engine oil level is 11/2 quarts or more below the specified level. The lamp should light during engine starting. If the oil level is sufficient, the lamp will go off when the engine is operating. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Capri AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Capri cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1991 Mercury Capri 1.6 L4 GAS
- Disconnect battery ground cable.
- Drain cooling system into a suitable container.
- Raise and support vehicle.
- Remove righthand side and front splash shields.
- Remove lower radiator hose from radiator.
- On models with automatic transaxles, remove lower oil cooler line and bracket.
- On all models, lower vehicle.
- On models with automatic transaxles and air conditioning,remove seal located between radiator and fan shroud.
- On models with automatic trans...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Capri AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Capri cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator
Vehicle: 1994 Mercury Capri XR2 1.6 L4 GAS
Air Conditioning
- Disconnect battery ground cable from battery.
- Loosen drive belt locknut and adjusting bolts at power steering pump.
- Remove drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque adjusting bar bolt to 16 ft. lbs.
Alternator
- Disconnect bat...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Capri AUTOMOBILES
Component location diagrams for most Mercury Capri cars and light trucks sold in the U.S. from 1990+.
 I/P Components Diagram for 1993 Mercury Capri XR2 1.6 L4 GASComponents on diagram: |
 I/P Components Diagram for 1991 Mercury Capri 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Capri AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Capri cars and light trucks sold in the U.S.
 1991 Mercury Capri XR2 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1994 Mercury Capri XR2 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Capri AUTOMOBILES
OEM TSB listings for most Mercury Capri cars and light trucks sold in the U.S. from 1985+.
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Document: BRAKE LUBRICATION - NEW SPECIFICATION - REV Vehicle: 1994 Mercury Capri 1.6 L4 GAS Auto Systems: |
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Document: AIR BY-PASS VALVE - SLUDGE - POOR DRIVEABILITY/COLD Vehicle: 1985 Mercury Capri 5.0 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Capri AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Capri cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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