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Mercury Capri CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Capri car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Capri automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury Capri AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Capri cars and light trucks from 1990+
General Service Domestic Vehicles -> 1994-95 -> Exercise System
Vehicle: 1994 Mercury Capri 1.6 L4 GAS
An important fact most car owners ignore is that the A/C system must be used periodically. Car manufacturers caution that when the air conditioner is not used regularly, particularly during cold months, it should be turned on for a few minutes once every two or three weeks while the engine is running. This keeps the system in good operating condition.
Checking out the system for the effects of disuse before the onset of summer is one of the most important asp...
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BRAKE SERVICE PROCEDURES FOR Mercury Capri AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Capri cars and light trucks from 1990+.
Power Brake Units -> Troubleshooting -> BENDIX DIAPHRAGM TYPES -> Brakes Grab -> Hard Pedal Or No Assist -> No Or Slow Release
Vehicle: 1994 Mercury Capri 1.6 L4 GAS
On vehicles equipped with anti-lock brakes refer to appropriate "Anti-Lock Brakes".
Complaints about power brake operation should be handled as if two separate systems exist. Check for faults in the hydraulic system first. If it is satisfactory, start inspecting the power brake circuit. For a quick check of proper power unit operation, press the brake pedal firmly and then start the engine. The pedal should fall away slightly and less pressure should be needed to maintain the pedal in any position.
Another check begins with installation of a suitable pressure gauge in the brake hydr...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Capri AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Capri cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> 1991-96 Escort, 1996-98 Tracer & 1991-94 Capri
Vehicle: 1994 Mercury Capri XR2 1.6 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow ar...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Capri AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Capri cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1993 Mercury Capri 1.6 L4 GAS
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Remove underbody covers, then remove stabilizer bar link from control arm.
- Using a suitable chisel, raise staked portion of axle nut, then with brakes applied, loosen but do not remove nut.
- Remove clamp bolt attaching lower control arm ball joint to steering knuckle, then pry downward on lower control arm to separate ball joint from steering knuckle.
- On models with manual transaxle, pull outward on steering knuckle and hub assembly to separate halfshaft from differential side gear. Use only enough force ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Capri AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Capri cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1992 Mercury Capri 1.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect wire harness attachments to integral alternator assembly. Pull connector straight out.
- Loosen alternator pivot bolt. Remove adjustment are bolt from alternator.
- Disengage alte...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Capri AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Capri cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Air Bag Warning Lamp ->
Vehicle: 1992 Mercury Capri XR2 1.6 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Capri AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Capri cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1993 Mercury Capri 1.6 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at intake manifold using hose clamp pliers.
- Remove heater inlet hose from intake manifold.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse procedure to inst...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Capri AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Capri cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator
Vehicle: 1991 Mercury Capri 1.6 L4 GAS
Air Conditioning
- Disconnect battery ground cable from battery.
- Loosen drive belt locknut and adjusting bolts at power steering pump.
- Remove drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque adjusting bar bolt to 16 ft. lbs.
Alternator
- Disconnect bat...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Capri AUTOMOBILES
Component location diagrams for most Mercury Capri cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Components Diagram for 1992 Mercury Capri XR2 1.6 L4 GASComponents on diagram: |
 Body Components Diagram for 1994 Mercury Capri 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Capri AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Capri cars and light trucks sold in the U.S.
 1993 Mercury Capri 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Mercury Capri 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Capri AUTOMOBILES
OEM TSB listings for most Mercury Capri cars and light trucks sold in the U.S. from 1985+.
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Document: A/C - USE OF R12 REFRIG SUBSTITUTES-SERVICE TIP-REV Vehicle: 1985 Mercury Capri 2.3 L4 GAS Auto Systems: |
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Document: DELAYED/NO 2-3 UPSHIFT - REMAN 4R70W ONLY Vehicle: 1994 Mercury Capri XR2 1.6 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Capri AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Capri cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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