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1991 Mercury Capri CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Mercury Capri car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Capri automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
A/C & Cooling System Maintenance -> Ford Motor Co. -> Ford Aspire, Festiva & Mercury Capri
Vehicle: 1991 Mercury Capri XR2 1.6 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
POWER BRAKES, FORD MOTOR CO. -> POWER BOOSTER REPLACEMENT -> 2.3L/4-140 Engine -> 3.8L/V6-232 & 5.0L/V8-302 Engines -> 5.0L/V8-302 Engine -> CAPRI, PROBE, 1991 ESCORT & TRACER -> COUGAR & THUNDERBIRD -> CROWN VICTORIA, GRAND MARQUIS, TEMPO, TOPAZ & 1989-90 ESCORT -> FESTIVA & 1989 TRACER -> Installation -> MUSTANG -> Removal -> SABLE & TAURUS -> TOWN CAR -> XR4Ti
Vehicle: 1991 Mercury Capri XR2 1.6 L4 GAS
CROWN VICTORIA, GRAND MARQUIS, TEMPO, TOPAZ & 1989-90 ESCORT
- Disconnect battery ground cable.
- Disconnect master cylinder from booster and position aside.It is not necessary to disconnect brake lines, but care should be taken to avoid twisting or kinking lines.
- Disconnect manifold vacuum hose from booster check valve.
- Working under instrument panel, disconnect stop lamp switch electrical connector under instrument panel.
- Remove stop lamp switch retaining pin. Slide switch off brake pedal pin enough so outer plate of switch clears the pin, then remove switch from pin.
- Remove b...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
Ford Motor Co. Passenger Cars -> Component Locations -> 1991-94 Capri 1.6L Non-Turbo Engine
Vehicle: 1991 Mercury Capri 1.6 L4 GAS
Re...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Mercury Capri XR2 1.6 L4 GAS
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Remove underbody covers, then remove stabilizer bar link from control arm.
- Using a suitable chisel, raise staked portion of axle nut, then with brakes applied, loosen but do not remove nut.
- Remove clamp bolt attaching lower control arm ball joint to steering knuckle, then pry downward on lower control arm to separate ball joint from steering knuckle.
- On models with manual transaxle, pull outward on steering knuckle and hub assembly to separate halfshaft from differential side gear. Use only enough force ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
Starter, Replace
Vehicle: 1991 Mercury Capri XR2 1.6 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect starter cable from motor.
- Remove starter motor mounting bolts, then starte...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
Ford Motor Co. Cars -> Air Bag Warning Lamp ->
Vehicle: 1991 Mercury Capri 1.6 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Mercury Capri 1.6 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to engine.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator
Vehicle: 1991 Mercury Capri 1.6 L4 GAS
Air Conditioning
- Disconnect battery ground cable from battery.
- Loosen drive belt locknut and adjusting bolts at power steering pump.
- Remove drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque adjusting bar bolt to 16 ft. lbs.
Alternator
- Disconnect bat...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Mercury Capri AUTOMOBILES
Component location diagrams for most 1991 Mercury Capri cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Components Diagram for 1991 Mercury Capri 1.6 L4 GASComponents on diagram: |
 I/P Components Diagram for 1991 Mercury Capri 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Mercury Capri AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Mercury Capri cars and light trucks sold in the U.S.
 1991 Mercury Capri XR2 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Mercury Capri XR2 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Mercury Capri AUTOMOBILES
OEM TSB listings for most 1991 Mercury Capri cars and light trucks sold in the U.S. from 1985+.
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Document: FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS Vehicle: 1991 Mercury Capri 1.6 L4 GAS Auto Systems: |
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Document: REPEAT HEATER CORE FAILURE Vehicle: 1991 Mercury Capri 1.6 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Mercury Capri AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Mercury Capri cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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