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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Mercury Capri car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1991 Mercury Capri automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1991 Mercury Capri
- 1991 Mercury Capri 1.6 L4 GAS, CC:1598, CID:98, Fuel Injection, Aspiration:98, Engine VIN:, Desg:Z
- 1991 Mercury Capri XR2 1.6 L4 GAS, CC:1598, CID:98, Fuel Injection, Aspiration:98, Engine VIN:, Desg:6
BRAKE SERVICE PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mercury Capri cars and light trucks from 1990+.
POWER BRAKES, FORD MOTOR CO. -> SYSTEM SERVICE -> Assembly -> BENDIX, TEVES & DOUBLE DIAPHRAGM BOOSTER -> Disassembly -> SINGLE DIAPHRAGM BOOSTER
Vehicle: 1991 Mercury Capri XR2 1.6 L4 GAS
BENDIX, TEVES & DOUBLE DIAPHRAGM BOOSTER
On Bendix, Teves and Double Diaphragm Booster type power brake units, overhaul is not required. If it has been determined that the brake booster is defective, replace power brake unit as an assembly. In some instances, the only service required is replacement of the check valve and grommet and pushrod adjustment.
SINGLE DIAPHRAGM BOOSTER
Disassembly
- Remove brake booster from vehicle.
- Place front shell of booster in a vise.
- Remove clevis from valve rod and plunger assembly.
- Remove dust boot from rear shell,Fig. , then place alignment marks on fron...
CLICK HERE TO GET FULL ACCESS TO 1991 Mercury Capri BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mercury Capri cars and light trucks from 1990+.
DISC BRAKES, FORD MOTOR CO. -> Front Disc Brakes -> CALIPER -> 1989 Tracer -> 1991 Escort & Tracer -> Capri -> Except Capri, Festiva, Tracer, Scorpio, XR4Ti, Probe & 1991 Escort -> Festiva -> INSTALLATION -> Probe -> REMOVAL -> Scorpio & XR4Ti
Vehicle: 1991 Mercury Capri XR2 1.6 L4 GAS
REMOVAL
Except Capri, Festiva, Tracer, Scorpio, XR4Ti, Probe & 1991 Escort
Before removing calipers, mark left and right hand calipers so they can be installed in the same position.
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Loosen brake tube fitting which connects brake tube to fitting on frame and plug brake tube. Remove retaining clip from brake hose and bracket, then disconnect brake hose from caliper.
- Remove caliper locating pins.
- Lift caliper from rotor and spindle anchor plate assembly.On models equipped with phenolic caliper piston, do not pry directly ag...
CLICK HERE TO GET FULL ACCESS TO 1991 Mercury Capri BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mercury Capri cars and light trucks from 1990+.
DISC BRAKES, FORD MOTOR CO. -> General Information -> INSPECTION
Vehicle: 1991 Mercury Capri 1.6 L4 GAS
Remove wheels and inspect brake disc, caliper and linings. The wheel bearings should be inspected at this time and repacked if necessary. Do not get any grease on the linings.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Should it become necessary to remove the caliper for installation of new parts, clean all parts in alcohol, wipe dry using lint free cloths. Using an air hose, blow out drilled passages and bores. Check dust boots for punctures or tears. If punctures or tears are evident, new boots should be installed upon re...
CLICK HERE TO GET FULL ACCESS TO 1991 Mercury Capri BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mercury Capri cars and light trucks from 1990+.
POWER BRAKES, FORD MOTOR CO. -> SYSTEM SERVICE -> Assembly -> BENDIX, TEVES & DOUBLE DIAPHRAGM BOOSTER -> Disassembly -> SINGLE DIAPHRAGM BOOSTER
Vehicle: 1991 Mercury Capri 1.6 L4 GAS
BENDIX, TEVES & DOUBLE DIAPHRAGM BOOSTER
On Bendix, Teves and Double Diaphragm Booster type power brake units, overhaul is not required. If it has been determined that the brake booster is defective, replace power brake unit as an assembly. In some instances, the only service required is replacement of the check valve and grommet and pushrod adjustment.
SINGLE DIAPHRAGM BOOSTER
Disassembly
- Remove brake booster from vehicle.
- Place front shell of booster in a vise.
- Remove clevis from valve rod and plunger assembly.
- Remove dust boot from rear shell,Fig. , then place alignment marks on fron...
CLICK HERE TO GET FULL ACCESS TO 1991 Mercury Capri BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mercury Capri cars and light trucks from 1990+.
DISC BRAKES, FORD MOTOR CO. -> Front Disc Brakes -> BRAKE PADS -> 1989 Tracer -> 1991 Escort & Tracer -> Capri -> Except Capri, Festiva, Tracer, Scorpio, XR4Ti, Probe & 1991 Escort -> Festiva -> INSTALLATION -> Probe -> REMOVAL -> Scorpio & XR4Ti
Vehicle: 1991 Mercury Capri 1.6 L4 GAS
REMOVAL
Except Capri, Festiva, Tracer, Scorpio, XR4Ti, Probe & 1991 Escort
- Remove brake fluid until reservoir is half full.
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Remove caliper locating pins.
- Lift caliper assembly from adapter plate, then remove outer shoe from caliper assembly.On some models, slip shoe down caliper leg until clip is disengaged.
- Remove inner shoe and lining assembly.On some models, pull shoe straight out of piston. This should require a force as high as 20-30 lbs.
- Suspend caliper from inner fender housing with wire to avoid damaging brake ...
CLICK HERE TO GET FULL ACCESS TO 1991 Mercury Capri BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Mercury Capri AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1991 Mercury Capri cars and light trucks from 1990+.
DISC BRAKES, FORD MOTOR CO. -> General Information -> INSPECTION
Vehicle: 1991 Mercury Capri XR2 1.6 L4 GAS
Remove wheels and inspect brake disc, caliper and linings. The wheel bearings should be inspected at this time and repacked if necessary. Do not get any grease on the linings.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Should it become necessary to remove the caliper for installation of new parts, clean all parts in alcohol, wipe dry using lint free cloths. Using an air hose, blow out drilled passages and bores. Check dust boots for punctures or tears. If punctures or tears are evident, new boots should be installed upon re...
CLICK HERE TO GET FULL ACCESS TO 1991 Mercury Capri BRAKE SERVICE PROCEDURES
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