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1992 Mercury Capri CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 Mercury Capri AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1992 Mercury Capri XR2 1.6 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Capri AUTOMOBILES
Disc Brakes -> Front Disc Brakes -> Description
Vehicle: 1992 Mercury Capri XR2 1.6 L4 GAS
The caliper assembly consists of a pin sliding caliper housing, inner and outer shoe and lining assemblies and a single piston, Figs. through . The caliper slides on two pins which also act as attaching bolts between caliper and the combination anchor plate and spindle. The outer brake shoe and lining assembly is longer than the inner brake shoe and lining assembly. Inner and outer shoe and lining assemblies are attached to the caliper by spring clips riveted to the shoe surfaces. The inner shoe is attached to the caliper by installing the spring clip to the inside of the caliper p...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Mercury Capri AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Filter Replacement -> Except 2002-05 Thunderbird, 2000-06 LS, 1984-87 Escort, Tracer, Tempo & Topaz 2.0L Diesel Engine & 1984-85 Continental & Mark VI 2.4L Diesel Engine
Vehicle: 1992 Mercury Capri 1.6 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the pro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Mercury Capri AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Mercury Capri XR2 1.6 L4 GAS
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Remove underbody covers, then remove stabilizer bar link from control arm.
- Using a suitable chisel, raise staked portion of axle nut, then with brakes applied, loosen but do not remove nut.
- Remove clamp bolt attaching lower control arm ball joint to steering knuckle, then pry downward on lower control arm to separate ball joint from steering knuckle.
- On models with manual transaxle, pull outward on steering knuckle and hub assembly to separate halfshaft from differential side gear. Use only enough force ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Mercury Capri AUTOMOBILES
Starter, Replace
Vehicle: 1992 Mercury Capri XR2 1.6 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect starter cable from motor.
- Remove starter motor mounting bolts, then starte...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Mercury Capri AUTOMOBILES
Ford Motor Co. Cars -> Traction Control System Warning Lamp ->
Vehicle: 1992 Mercury Capri 1.6 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Mercury Capri AUTOMOBILES
Radiator, Replace
Vehicle: 1992 Mercury Capri XR2 1.6 L4 GAS
- Disconnect battery ground cable.
- Remove radiator pressure cap from filler neck.
- Drain coolant.
- Disconnect radiator upper and lower hoses from radiator inlet and outlet.
- Disconnect overflow tube from filler neck.
- Disconnect cooling fan wiring harness connector.
- On models with automatic transaxle, disconn...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Mercury Capri AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator
Vehicle: 1992 Mercury Capri XR2 1.6 L4 GAS
Air Conditioning
- Disconnect battery ground cable from battery.
- Loosen drive belt locknut and adjusting bolts at power steering pump.
- Remove drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque adjusting bar bolt to 16 ft. lbs.
Alternator
- Disconnect bat...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Mercury Capri AUTOMOBILES
Component location diagrams for most 1992 Mercury Capri cars and light trucks sold in the U.S. from 1990+.
Body Components Diagram for 1992 Mercury Capri 1.6 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Mercury Capri AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Mercury Capri cars and light trucks sold in the U.S.
1992 Mercury Capri 1.6 L4 GAS Wiring Diagram Components on diagram: |
1992 Mercury Capri 1.6 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Mercury Capri AUTOMOBILES
OEM TSB listings for most 1992 Mercury Capri cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1992 Mercury Capri 1.6 L4 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1992 Mercury Capri 1.6 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Mercury Capri AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Mercury Capri cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Mercury Capri cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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