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Mercury Mountaineer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Mountaineer car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Mountaineer automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Mountaineer cars and light trucks from 1990+
Manual Air Conditioning & Heater System Diagnosis & Testing -> Refrigerant System Tests
Vehicle: 2002 Mercury Mountaineer 4.0 V6 FLEX
- Connect a suitable manifold gauge set to discharge (high) and suction (low) pressure fittings.
- Start engine, then set A/C to MAX position and blower setting to maximum speed.
- Stabilize in-vehicle temperature to 70-80°F.
- Maintain engine speed at approximately 1500 RPM.
- Determine compressor discharge (high) pressure as follows:
- Record ambient temperature.
- Record discharge (high) pressure.
- Discharge pressure is satisfactory if it falls within range shown in Fig. . If ambient temperature is 100-110°F, discharge pressure shoul...
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BRAKE SERVICE PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Mountaineer cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Unit (HCU) -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 2005 Mercury Mountaineer 4.0 V6 GAS
Master Cylinder
The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.
Hydraulic Control Valves
Combination Valve
This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Mountaineer cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2004 Mercury Mountaineer Premier 4.0 V6 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Mountaineer cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Four Wheel Drive (4WD) -> Front -> Rear -> Two Wheel Drive (2WD)
Vehicle: 1999 Mercury Mountaineer 4.0 V6 GAS
Front
The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.
- With vehicle in neutral, raise and support vehicle.
- Index-mark front axle pinion flange to front driveshaft.
- Remove transfer case skid plate.
- Index-mark transfer case pinion flange to front ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Mountaineer cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Pressure Monitor Sensor Replacement
Vehicle: 2005 Mercury Mountaineer 4.0 V6 GAS
Pressure Monitor Sensor Replacement
Use only tool no. 204-354 anytime tire pressures are measured to be sure that accurate values are obtained. Place air chuck straight on the valve stem to inflate tire. Do not cock air chuck during inflation cycle. Doing so can damage valve stem and cause air leaks. Ford recommends using a round head air chuck on tire pressure sensors; it is not recommended to use air chucks with long shanks. Doing so can cause tire pressure sensor valve stem damage and loss of tire pressure.
- Remove wheel and tire assembly.
- With valve stem at the 6 o'cloc...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Mountaineer cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2003 Mercury Mountaineer 4.0 V6 FLEX
- Disconnect battery ground cable.
- Rotate front end accessory drive belt tensioner counterclockwise, then position front end accessory drive belt aside.
- Position protective cover aside, then remove alternator B+ terminal nut.
- Disconnect...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Mountaineer cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Check Gauge Warning Lamp ->
Vehicle: 2004 Mercury Mountaineer Premier 4.6 V8 GAS
This indicator should light if any of the following conditions appear:
- Engine oil pressure drops below approxi...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Mountaineer cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Mercury Mountaineer 4.6 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Mountaineer cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Mercury Mountaineer Premier 4.0 V6 GAS
- Disconnect battery ground cable from battery.
- Rotate accessory drive belt tensioner counterclockwise to relieve t...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Mountaineer AUTOMOBILES
Component location diagrams for most Mercury Mountaineer cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2008 Mercury Mountaineer 4.0 V6 GASComponents on diagram: |
 Under Driver Seat Diagram for 2006 Mercury Mountaineer Luxury 4.6 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Mountaineer AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Mountaineer cars and light trucks sold in the U.S.
 2006 Mercury Mountaineer Luxury 4.6 V8 GAS Wiring DiagramComponents on diagram: |
 1999 Mercury Mountaineer 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Mountaineer AUTOMOBILES
OEM TSB listings for most Mercury Mountaineer cars and light trucks sold in the U.S. from 1985+.
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Document: NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS - REVISED Vehicle: 1998 Mercury Mountaineer 5.0 V8 GAS Auto Systems: |
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Document: RECALL - SPEED CONTROL CABLE Vehicle: 1999 Mercury Mountaineer 4.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Mountaineer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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