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Mercury Mountaineer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mercury Mountaineer car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Mountaineer automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mercury Mountaineer cars and light trucks from 1990+
Module Configuration Procedure -> Ford Motor Company -> 1999-2003 -> Calibration Update -> Programmable Module Installation (PMI) -> Programmable Parameters
Vehicle: 2003 Mercury Mountaineer 4.0 V6 FLEX
Some modules will need to be programmed as part of a repair procedure, Fig. . If not the module will not function properly and may set a number of diagnostic trouble codes including B2477 or P1639 indicating necessary data has not been programmed into the new module.
Module parameters and values are unique to each vehicle, therefore modules should not be exchanged from vehicle to vehicle.
There are two types of configuration data. The first type is used by the module so that it can interact with the vehicle correctly. The second type is customer preference driven. These ...
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BRAKE SERVICE PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mercury Mountaineer cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Aviator, Explorer & Mountaineer -> Bench -> Caliper -> E-Series, F-150 & Mark LT -> Escape & Mariner -> Excursion, Explorer Sport/Sport Trac, Freestar, F-Super Duty, Monterey, Motorhome & Ranger -> Expedition & Navigator -> Four Wheel Anti-Lock Brake System -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed
Vehicle: 2005 Mercury Mountaineer 4.6 V8 GAS
Aviator, Explorer & Mountaineer
Master Cylinder
- Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Open master cylinder bleeder screw until brake fluid flows into container.
- When fluid stops flowing, close bleeder screw.
- Repeat procedure until there are no air bubbles in fluid.
- Have an assistant pump and then hold firm pressure on brake pedal.
- Loosen a master cylinder tube fitting at anti-lock brake hydraulic control ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mercury Mountaineer cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 2002 Mercury Mountaineer 4.0 V6 FLEX
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mercury Mountaineer cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2010 Mercury Mountaineer Premier 4.0 V6 GAS
Front
- Loosen front axle wheel hub retainer.
- With vehicle in NEUTRAL, position on a hoist.
- Remove front wheel and tire assembly.
- Remove rear disc brake caliper and suspend aside using mechanics wire.
- Remove front axle wheel hub retaining nut.
- Remove tie rod end nut and separate tie rod end from knuckle.
- Remove stabilizer bar link nut.
- Remove upper ball joint nut and separate upper ball joint from knuckle.
- Remove CV shaft assembly from vehicle.
- Reverse procedure to install, noting the following:
- Torque axle shaft hub nut to 184 ft. lbs.
- Torque upper ball joint nut to 51 ft. lbs.
- Torque ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mercury Mountaineer cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2005 Mercury Mountaineer 4.0 V6 FLEX
If tire pressure is severely low or high the Message Center will display a Warning Tire Very Low, Check Tire Pressure or Check Spare Tire Pressure warning. After correcting tire pressure, proceed as follows:
- Place the ignition switch in the On position.
- With the Warning Che...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mercury Mountaineer cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2009 Mercury Mountaineer 4.0 V6 GAS
- Disconnect battery.
- Rotate Front End Accessory Drive (FEAD) belt tensioner counterclockwise and position FEAD belt aside.
- Position protective cover aside and remove and discard alternator B+ terminal nut.
- Disconnect alternator B+ terminal and two electrical connectors.
- Remove three bolts and alternator.
- Remove nut and alternator ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mercury Mountaineer cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Severity Indicator ->
Vehicle: 2006 Mercury Mountaineer Luxury 4.0 V6 GAS
This indicator will display the severity color of RED when low oil pressure, charging system malfunction, engine coolant overheating or door ajar problems ar...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mercury Mountaineer cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2002 Mercury Mountaineer 4.0 V6 FLEX
- Raise and support vehicle.
- Drain cooling system into suitable...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mercury Mountaineer AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mercury Mountaineer cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Mercury Mountaineer Premier 4.0 V6 GAS
- Disconnect battery ground cable from battery.
- Rotate accessory drive belt tensioner counterclockwise to relieve t...
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COMPONENT LOCATION DIAGRAMS FOR Mercury Mountaineer AUTOMOBILES
Component location diagrams for most Mercury Mountaineer cars and light trucks sold in the U.S. from 1990+.
 Brake Components Diagram for 2005 Mercury Mountaineer 4.6 V8 GASComponents on diagram: |
 Engine Compartment Diagram for 2004 Mercury Mountaineer Premier 4.6 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mercury Mountaineer AUTOMOBILES
OEM drawn wiring diagrams for most Mercury Mountaineer cars and light trucks sold in the U.S.
 2006 Mercury Mountaineer Luxury 4.6 V8 GAS Wiring DiagramComponents on diagram: |
 2004 Mercury Mountaineer Premier 4.6 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mercury Mountaineer AUTOMOBILES
OEM TSB listings for most Mercury Mountaineer cars and light trucks sold in the U.S. from 1985+.
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Document: PARKING AID SPEAKER INOPERATIVE - DTC'S C1742 AND C1743 Vehicle: 2004 Mercury Mountaineer 4.6 V8 GAS Symptoms: |
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Document: HARD START / ROUGH RUNNING - AFTER A LONG HOT SOAK / DIP IN RPM WHEN COMING TO A STOP Vehicle: 2007 Mercury Mountaineer Premier 4.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mercury Mountaineer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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