2005 Mercury Mountaineer REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2005 Mercury Mountaineer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Mercury Mountaineer car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Mountaineer automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2005 Mercury Mountaineer vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2005 Mercury Mountaineer AUTOMOBILES

Disc Brakes -> Rotor, Replace -> Aviator -> E-Series -> Escape & Mariner -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-150 & Mark LT -> F-250/350 w/2WD -> F-250/350 w/4WD & F-450/550 -> Freestar & Monterey -> Front -> Installation -> Motorhome -> Ranger -> Rear -> Removal
Vehicle: 2005 Mercury Mountaineer 4.0 V6 GAS

Aviator

Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove front brake components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. and remove rear brake components in sequence listed.

Escape & Mariner

  • Remove disc brake caliper and anchor plate as outlined in .
  • Remove rotor
  • Reverse Procedure to install. Tighten all nuts and bolts to specification.

E-Series

Front

Refer to Figs. through and remove components in sequence listed.

Rear
Removal
  • Remove disc brake caliper, refer to .
  • Remove axle shafts.
  • Lift lock washer tab from slot in outer lock nut, Fig...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Mercury Mountaineer AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> Aviator, 1991-06 Explorer & Mountaineer, 1986-06 Ford Ranger & 1986-90 Bronco II w/Fuel Injected Engine
Vehicle: 2005 Mercury Mountaineer 4.0 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Mercury Mountaineer AUTOMOBILES

DRIVESHAFT, Replace -> Four Wheel Drive (4WD) -> Front -> Rear -> Two Wheel Drive (2WD)
Vehicle: 2005 Mercury Mountaineer 4.0 V6 FLEX

Front

The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

  • With vehicle in neutral, raise and support vehicle.
  • Index-mark front axle pinion flange to front driveshaft.
  • Remove transfer case skid plate.
  • Index-mark transfer case pinion flange to front ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Mercury Mountaineer AUTOMOBILES

Component Replacement -> Pressure Monitor Sensor Replacement
Vehicle: 2005 Mercury Mountaineer 4.0 V6 FLEX

Pressure Monitor Sensor Replacement

Use only tool no. 204-354 anytime tire pressures are measured to be sure that accurate values are obtained. Place air chuck straight on the valve stem to inflate tire. Do not cock air chuck during inflation cycle. Doing so can damage valve stem and cause air leaks. Ford recommends using a round head air chuck on tire pressure sensors; it is not recommended to use air chucks with long shanks. Doing so can cause tire pressure sensor valve stem damage and loss of tire pressure.

  • Remove wheel and tire assembly.
  • With valve stem at the 6 o'cloc...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Mercury Mountaineer AUTOMOBILES

Starter, Replace
Vehicle: 2005 Mercury Mountaineer 4.0 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor electrical connectors.
  • Remove upper and lower starter motor mounting bolts, then starter motor from vehicle.
  • Reverse pr...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Mercury Mountaineer AUTOMOBILES

Ford Motor Co. Trucks -> Message Center -> 2003-07 Explorer & Mountaineer -> System Check
Vehicle: 2005 Mercury Mountaineer 4.6 V8 GAS

System Check

The Message Center will perform a system inspection of monitored systems and will indicate either system is OK or a warning message. To perform the System Check proceed as follows:

  • Place the ignition switch in the On position.
  • Press Message Center Set Up button.
  • From Set Up Menu select System Check.
  • Press the RESET button to start system inspection.
  • The Message Center will cycle through the monitored systems and display an OK or Warning Message for 4 seconds.
  • Depressing the RESET button will cycle the Message Center through of the monitored systems.
  • Pressing ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Mercury Mountaineer AUTOMOBILES

Radiator, Replace
Vehicle: 2005 Mercury Mountaineer 4.0 V6 GAS

  • Raise and support vehicle.
  • Drain cooling system into suitable...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Mercury Mountaineer AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2005 Mercury Mountaineer 4.0 V6 FLEX

  • Disconnect battery ground cable from battery.
  • Rotate accessory drive belt tensioner counterclockwise to relieve t...

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COMPONENT LOCATION DIAGRAMS FOR 2005 Mercury Mountaineer AUTOMOBILES

Component location diagrams for most 2005 Mercury Mountaineer cars and light trucks sold in the U.S. from 1990+.

Engine Bulkhead Diagram for 2005 Mercury Mountaineer  4.0 V6 FLEXEngine Bulkhead Diagram for 2005 Mercury Mountaineer 4.0 V6 FLEX

Components on diagram:
  • A/C Clutch Cycling Pressure Switch
  • Powertrain Control Module
  • Speed Control Actuator
  • Connector C-110
  • Connector C-122
  • Engine Compartment Diagram for 2005 Mercury Mountaineer  4.6 V8 GASEngine Compartment Diagram for 2005 Mercury Mountaineer 4.6 V8 GAS

    Components on diagram:
  • Throttle Position Sensor
  • Idle Air Control Valve
  • Differential Pressure Feedback EGR Sensor
  • Connector C-1066
  • Connector C-1068
  • CLICK HERE TO GET FULL ACCESS TO 2005 Mercury Mountaineer PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2005 Mercury Mountaineer AUTOMOBILES

    OEM drawn wiring diagrams for most 2005 Mercury Mountaineer cars and light trucks sold in the U.S.

    2005 Mercury Mountaineer  4.6 V8 GAS Wiring Diagram2005 Mercury Mountaineer 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • A/C Clutch Relay
  • Starter Relay
  • Powertrain Control Module Power Relay
  • Horn Relay
  • Ignition Relay
  • 2005 Mercury Mountaineer  4.0 V6 GAS Wiring Diagram2005 Mercury Mountaineer 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Powertrain Control Module
  • Magnetic Clutch Coil
  • Four Wheel Drive Switch
  • Transfer Case
  • CLICK HERE TO GET FULL ACCESS TO 2005 Mercury Mountaineer WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2005 Mercury Mountaineer AUTOMOBILES

    OEM TSB listings for most 2005 Mercury Mountaineer cars and light trucks sold in the U.S. from 1985+.

    Document: DTC P0505 / P0506 / HESITATION / LOSS OF RPM / DIFFICULTY STARTING / LOW IDLE RPM
    Vehicle: 2005 Mercury Mountaineer 4.0 V6 GAS

    Symptoms:
  • Driveability
  • Starting Problems
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: VIBRATION DIAGNOSTICS - STEERING WHEEL NIBBLE - TIRE WHEEL RUNOUT AND BALANCE - REVISED
    Vehicle: 2005 Mercury Mountaineer 4.6 V8 GAS

    Symptoms:
  • Vibration
  • Auto Systems:
  • Steering, Suspension
  • CLICK HERE TO GET FULL ACCESS TO 2005 Mercury Mountaineer TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2005 Mercury Mountaineer AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Mercury Mountaineer cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2005 Mercury Mountaineer SPECIFICATIONS DATA!

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