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1994 Mitsubishi Galant CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1994 Mitsubishi Galant AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1993-95 -> Discharging System
Vehicle: 1994 Mitsubishi Galant ES 2.4 L4 GAS
R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.
R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.
The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.
When using a recovery or recycling station, follow t...
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BRAKE SERVICE PROCEDURES FOR 1994 Mitsubishi Galant AUTOMOBILES
Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder -> Overhaul -> Wheel Cylinder
Vehicle: 1994 Mitsubishi Galant ES 2.4 L4 GAS
Master Cylinder
Overhaul
- Disassemble master cylinder in numbered sequence shown, Figs. and . Note the position of all parts as they are removed for proper installation.
- On models equipped with attached reservoir master cylinder, remove reservoir screw and cap, brake fluid sensor, float, then the reservoir, Fig. .
- On models equipped with separately mounted reservoir, remove nipple, Fig. .
- Use a wooden stick or dowel to depress primary piston into cylinder bore.
- On all models except Precis, with pushrod depressed, remove piston stopper bolt, the...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Mitsubishi Galant AUTOMOBILES
Mitsubishi -> Fuel Filter Replacement -> 1994-97 Galant w/Gasoline Engine -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1994 Mitsubishi Galant LS 2.4 L4 GAS
Fuel System Pressure Relief
- Remove the rear seat.
- Remove the floor protector to disconnect the fuel pump electrical connector.
- Start the engine and let run until is stalls.
- Place the ignition switch in Off position.
- Disconnect the battery ground cable.
- Connect the fuel pump electrical connector.
- Install the protector and rear seat.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Mitsubishi Galant AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1994 Mitsubishi Galant LS 2.4 L4 GAS
- Loosen drive shaft nut while vehicle is on floor with brakes applied.
- Raise and support vehicle.
- Remove front wheels and tires.
- Using a suitable tool, disconnect lower arm ball joint from knuckle.
- Using a suitable tool, disconnect tie rod end from knuckle.
- Remove drive shaft nut.
- Using a suitable tool, push out drive shaft and inner shaft assembly (L.H.) or drive shaft (R.H.) from hub. If the inner shaft is hard to remove from tran...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Mitsubishi Galant AUTOMOBILES
Starter, Replace
Vehicle: 1994 Mitsubishi Galant S 2.4 L4 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- On models equipped with electronically controlled suspension, remove ECS compressor assembl...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Mitsubishi Galant AUTOMOBILES
Mitsubishi -> Traction Control System (TCS) Warning Lamp -> Except 2006-09 Raider
Vehicle: 1994 Mitsubishi Galant S 2.4 L4 GAS
The TCS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will flash when the TSC is activated...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Mitsubishi Galant AUTOMOBILES
Radiator, Replace
Vehicle: 1994 Mitsubishi Galant ES 2.4 L4 GAS
- Remove radiator drain plug and drain coolant.
- Remove radiator cap, then the overflow tube.
- Remove upper and lower coolant hoses from radiator.
- On models with automatic transaxle, disconnect fluid coo...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Mitsubishi Galant AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Mitsubishi Galant S 2.4 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Mitsubishi Galant AUTOMOBILES
Component location diagrams for most 1994 Mitsubishi Galant cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR 1994 Mitsubishi Galant AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Mitsubishi Galant cars and light trucks sold in the U.S.
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TECHNICAL SERVICE BULLETINS FOR 1994 Mitsubishi Galant AUTOMOBILES
OEM TSB listings for most 1994 Mitsubishi Galant cars and light trucks sold in the U.S. from 1985+.
Document: RECOMMENDED CORROSION INHIBITOR FOR ACCESSORY INSTALLATION Vehicle: 1994 Mitsubishi Galant GS 2.4 L4 GAS Auto Systems: |
Document: NEW TECHLINE HOURS Vehicle: 1994 Mitsubishi Galant GS 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Mitsubishi Galant AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Mitsubishi Galant cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Mitsubishi Galant cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Mitsubishi Galant cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Mitsubishi Galant cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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