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Mitsubishi CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mitsubishi
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi cars and light trucks from 1990+
Mitsubishi -> Component Replacement & Adjustment -> Water Pump, Replace -> 2.0L Engine -> 2.4L Engine -> 3.0L Engine -> 3.5L & 3.8L Engines -> Installation -> Removal
Vehicle: 2004 Mitsubishi Montero 3.8 V6 GAS
2.0L Engine
Removal
- Drain engine coolant into suitable container.
- Remove lefthand engine under cover shield retaining bolts, then the cover.
- Raise engine and transaxle assembly and support using suitable jack.
- Remove engine mount bracket in numbered sequence, Fig. .
- Loosen drive belt tensioner, then remove serpentine drive belt.
- Remove crankshaft pulley in numbered sequence, Fig. .
- Remove timing belt in numbered sequence, Fig. .
- Turn crankshaft clockwise to align each timing mark and to set number one cylinder at ...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi cars and light trucks from 1990+.
MITSUBISHI, DISC BRAKES -> Mirage -> FRONT DISC BRAKES -> 1990-92 Models -> BRAKE PADS, REPLACE -> CALIPER INSTALLATION -> CALIPER REMOVAL -> CALIPER SERVICE -> HUB & ROTOR, REPLACE
Vehicle: 1991 Mitsubishi Mirage VL 1.5 L4 GAS
BRAKE PADS, REPLACE
1990-92 Models
- Raise and support vehicle then remove wheel.
- Remove guide pin, Fig. and .
- Lift caliper assembly and support to frame suing suitable wire. Guide pin is coated with special grease. Be careful not to remove grease and ensure no dirt adheres to pin.
- On models with 1.5L/4-92 engine, remove the following:
- Inner shim and anti-squeak shim.
- Pad assembly.
- Outer shim and anti-squeak shim.
- Pad retainer.
- On models with 1.6L/4-98 engine, remove the following:
- Outer shim.
- Outer pad assembly.
- Inner pad and wear indicator assembly.
- Clip.
- On all models, measure hub torque wi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Component Locations -> 1990-96 Pickup, 1989-00 Montero (Except 2.6L) & 1988-90 Van/Wagon
Vehicle: 1990 Mitsubishi VAN 2.4 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front
Vehicle: 2005 Mitsubishi Galant GTS 3.8 V6 GAS
Front
Do not strike ABS rotors or outer race of driveshaft against other parts when removing or installing driveshaft. Use care not to strike pole piece at tip of front wheel speed sensor with tools when servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove drain plug and drain transaxle fluid in suitable container.
- Remove wheel hub cotter pin, nut, and washer. Do not apply pressure to wheel bearing from vehicle weight to avoid possible damage when driveshaft nut is loosened.
- On models equi...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mitsubishi AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Tightening Specifications -> TPMS Receiver -> TPMS Transmitter
Vehicle: 2008 Mitsubishi Outlander ES 2.4 L4 GAS
When a TPMS transmitter or receiver is replaced, register the tire pressure sensor ID of all TPMS transmitter contained tires.
When a TPMS antenna and feeder cable are replaced, register the tire pressure sensor ID of all tires with a TPMS transmitter and then ensure that the receiver is functioning correctly through the completion of the registration.
TPMS Receiver
- Remove ignition key cover, Fig. .
- Remove upper and lower steering column covers.
- Remove screw, then remote the TPMS receiver.
- Reverse procedure to install noting the following:
- If TPMS receiver was replaced, perform "T... "
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1991 Mitsubishi Eclipse 1.8 L4 GAS
- Disconnect battery cables, then remove battery sheet and battery tray.
- Disconnect connection on transaxle side of speedometer cable.
- R...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mitsubishi -> Lancer & 2003-06 Outlander
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment stops, then the glove compartment.
- Remove the two screws securing the cabin air filter cover, the cover.
- Remove the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Service 4WD Indicator -> 2006-09 Raider
Vehicle: 2006 Mitsubishi Raider XLS 4.7 V8 GAS
This lamp should light for a approximately two seconds when the ignition is turned On as a bulb check. If the warn...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Mitsubishi 3000GT VR-4 3.0 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1992 Mitsubishi Precis 1.5 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loose...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi AUTOMOBILES
Component location diagrams for most Mitsubishi cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 2008 Mitsubishi Lancer Evolution MR 2.0 L4 GASComponents on diagram: |
 Solenoids And Solenoid Valves Diagram for 2005 Mitsubishi Galant ES 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi cars and light trucks sold in the U.S.
 2003 Mitsubishi Eclipse Spyder GTS 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1987 Mitsubishi Mirage LS 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi AUTOMOBILES
OEM TSB listings for most Mitsubishi cars and light trucks sold in the U.S. from 1985+.
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Document: "SAT-E" SEEN ON CENTER DISPLAY Vehicle: 2005 Mitsubishi Endeavor XLS 3.8 V6 GAS Auto Systems: |
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Document: MULTI-USE TESTER-II APPLICATION Vehicle: 1985 Mitsubishi Galant 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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