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Mitsubishi CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
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| Montero Sport | Outlander | Precis | Raider |
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mitsubishi
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi cars and light trucks from 1990+
Mitsubishi -> Component Replacement & Adjustment -> Water Pump, Replace -> 2.0L Engine -> 2.4L Engine -> 3.0L Engine -> 3.5L & 3.8L Engines -> Installation -> Removal
Vehicle: 2004 Mitsubishi Montero 3.8 V6 GAS
2.0L Engine
Removal
- Drain engine coolant into suitable container.
- Remove lefthand engine under cover shield retaining bolts, then the cover.
- Raise engine and transaxle assembly and support using suitable jack.
- Remove engine mount bracket in numbered sequence, Fig. .
- Loosen drive belt tensioner, then remove serpentine drive belt.
- Remove crankshaft pulley in numbered sequence, Fig. .
- Remove timing belt in numbered sequence, Fig. .
- Turn crankshaft clockwise to align each timing mark and to set number one cylinder at ...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> 1995-96 Eclipse -> Diamante -> Except Diamante & 1995-96 Eclipse -> Installation -> Master Cylinder -> Removal -> Wheel Cylinder
Vehicle: 1996 Mitsubishi 3000GT Spyder VR-4 3.0 V6 GAS
Master Cylinder
Except Diamante & 1995-96 Eclipse
- Disconnect brake fluid sensor electrical connector from master cylinder reservoir.
- Position a drain pan under master cylinder.
- On models with separately mounted reservoir, disconnect reservoir hoses from the master cylinder.
- On all models, disconnect brake lines from the master cylinder. Plug all lines and fittings.
- Remove master cylinder to brake booster attaching nuts.
- Pull master cylinder outward and away from brake booster.
- Reverse procedure to install, noting the following:
- Prior to master cylinder installation,...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Fuel Filter Replacement -> 2001-03 Galant w/Gasoline Engine -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Mitsubishi Galant 3.0 V6 GAS
Fuel System Pressure Relief
- Remove the lefthand instrument panel side cover.
- Disconnect the fuel pump relay.
- Start the engine and let run until is stalls.
- Place the ignition switch in the Off position.
- Connect the fuel pump relay electrical connector.
- Install the lefthand instrument panel side cover.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammabl...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1996 Mitsubishi Galant LS 2.4 L4 GAS
- Loosen drive shaft nut while vehicle is on floor with brakes applied.
- Raise and support vehicle.
- Remove front wheels and tires.
- Using a suitable tool, disconnect lower arm ball joint from knuckle.
- Using a suitable tool, disconnect tie rod end from knuckle.
- Remove drive shaft nut.
- Using a suitable tool, push out drive shaft and inner shaft assembly (L.H.) or drive shaft (R.H.) from hub. If the inner shaft is hard to remove from tran...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mitsubishi AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures
Vehicle: 2006 Mitsubishi Galant LS 3.8 V6 GAS
Relearn Tire Pressure Monito...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1991 Mitsubishi Galant GSX 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- On models equipped with electronically controlled suspension, remove ECS compressor ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mitsubishi -> Endeavor & 2007-09 Outlander
Vehicle: 2007 Mitsubishi Outlander LS 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Disengage the glove compartment lid.
- Disconnect the glove compartment lamp, then remove the glove compartment.
- Disengage the two lugs securing the cabin air filter cover, then re...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Active Skid Control System (ACS) Warning Lamp ->
Vehicle: 1992 Mitsubishi Mighty MAX SWB 3.0 V6 GAS
The ACS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will flash when the ASC is activated. If the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Mitsubishi Mirage 1.5 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at thermostat case.
- Remove hose from thermostat case.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1992 Mitsubishi Galant GSX 2.0 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to loosen belt tension.
- Remove drive belt.
- Reverse procedure to ...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi AUTOMOBILES
Component location diagrams for most Mitsubishi cars and light trucks sold in the U.S. from 1990+.
 Door Connector Locations Diagram for 1989 Mitsubishi Mighty MAX SWB 2.0 L4 GASComponents on diagram: |
 Dash Panel Wiring Harness Connector Locations Diagram for 1999 Mitsubishi 3000GT VR4 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi cars and light trucks sold in the U.S.
 1997 Mitsubishi Mirage DE 1.5 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Mitsubishi 3000GT SL 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi AUTOMOBILES
OEM TSB listings for most Mitsubishi cars and light trucks sold in the U.S. from 1985+.
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Document: HEADLIGHTS - ACCURATE ADJUSTMENT NECESSARY Vehicle: 1992 Mitsubishi Expo LRV Sport 1.8 L4 GAS Auto Systems: |
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Document: REMANUFACTURED AUTOMATIC TRANSMISSION PROGRAM UPDATE Vehicle: 1992 Mitsubishi 3000GT VR-4 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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