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Mitsubishi Expo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Expo cars and light trucks from 1990+
Mitsubishi -> Component Replacement & Adjustment -> EXPANSION VALVE, REPLACE
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
Refer to "Evaporator Core Repla... "
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BRAKE SERVICE PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Expo cars and light trucks from 1990+.
MITSUBISHI, DISC BRAKES -> Van/Wagon -> CALIPER REMOVAL
Vehicle: 1994 Mitsubishi Expo 2.4 L4 GAS
- Raise and support vehicle, then remove front wheel...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Expo cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Component Locations -> 1992-96 Expo 1.8L & 2.4L (1993-96) Engines
Vehicle: 1993 Mitsubishi Expo 2.4 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Expo cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1993 Mitsubishi Expo 2.4 L4 GAS
- Loosen drive shaft nut while vehicle is on floor with brakes applied.
- Raise and support vehicle.
- Remove front wheels and tires.
- Using a suitable tool, disconnect lower arm ball joint from knuckle.
- Using a suitable tool, disconnect tie rod end from knuckle.
- Remove drive shaft nut.
- Using a suitable tool, push out drive shaft and inner shaft assembly (L.H.) or drive shaft (R.H.) from hub. If the inner shaft is hard to remove from tran...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Expo cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
- Disconnect battery ground cable.
- Loosen alternator adjusting nut, push alternator toward engine and remove drive...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Expo cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Traction Control System (TCS) Warning Lamp -> Except 2006-09 Raider
Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS
The TCS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will flash when the TSC is activated...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Expo cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure to inst...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Expo cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to reliev...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Expo AUTOMOBILES
Component location diagrams for most Mitsubishi Expo cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi Expo AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi Expo cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi Expo AUTOMOBILES
OEM TSB listings for most Mitsubishi Expo cars and light trucks sold in the U.S. from 1985+.
Document: ECU - CIRCUIT TEST PRECAUTION/TEST LIGHT USAGE WARN Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS Auto Systems: |
Document: SPEC TOOL - STEERING - P/N CHANGE - S/M REV Vehicle: 1995 Mitsubishi Expo 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Expo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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