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Mitsubishi Expo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Expo car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mitsubishi Expo automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Expo cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 1993-95 -> Oil Charge -> 3000GT -> 323 & Protege -> 4Runner -> 626 & MX-6 -> 911 -> 928 -> 929 -> Accord -> Acura -> Amigo & Pickup -> AUDI -> Avalon -> B-Series Pickup -> Camry -> Celica -> Civic & Civic del Sol -> Corolla & MR2 -> Corrado & Passat -> Diamante -> Eclipse -> Elantra & Scoupe -> ES300 -> Euro Van -> Excel -> Expo -> Fox -> Galant -> Golf, GTI & Jetta -> GS300 -> Honda -> Hyundai -> Impreza -> Infiniti -> Integra -> Isuzu -> Jaguar -> Kia -> Land Cruiser -> Legacy -> Legend & Legend Coupe -> Lexus -> Loyale -> LS400 -> Mazda -> Miata -> Millenia -> Mirage -> Mitsubishi -> MPV -> Navajo -> Nissan -> Odyssey -> Paseo -> Passport -> Pickup -> Porsche -> Precis -> Prelude -> Previa -> Rodeo, Stylus & Trooper -> RX-7 -> Saab -> SC300 & SC400 -> Sephia -> Sonata -> Subaru -> Supra -> Suzuki -> SVX -> T100 -> Tercel -> Toyota -> Vigor -> Volkswagen -> Volvo
Vehicle: 1994 Mitsubishi Expo 2.4 L4 GAS
Acura
Integra
On 1993 models, when replacing compressor drain old and new units. Add oil to new compressor equal to 2.7 ozs. minus amount drained from old unit.
When replacing other system components add the following amount of new oil: evaporator, 1.0 oz.; condenser, .3 oz.; receiver/drier, .3 oz.; line, .3 oz.
On 1994-95 models, when replacing compressor drain old and new units. Add oil to new compressor equal to 4.7 ozs. minus amount drained from old unit, but do not add more than 1.7 ozs. of oil.
When replacing other system components add the follo...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Expo cars and light trucks from 1990+.
MITSUBISHI, HYDRAULIC BRAKE SYSTEM -> MASTER CYLINDER OVERHAUL -> ASSEMBLY -> CLEAN & INSPECT -> DISASSEMBLY
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
DISASSEMBLY
When overhauling master cylinder refer to Figs. through . Note the position of all parts as they are removed for proper installation.
- On models with attached reservoirs, remove reservoir installation screw, reservoir cap, brake fluid sensor, float, then reservoir, Figs. and .
- On models with separately mounted reservoirs, remove nipple, Figs. and .
- Use a wooden stick or dowel to depress primary piston into cylinder bore.
- On all models except Precis, with pushrod depressed, remove piston stopper bolt, then the piston stopper ring.
- On Precis models, rem...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Expo cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Fuel Filter Replacement -> Expo w/Gasoline Engine -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS
Fuel System Pressure Relief
- Remove the grommet below floor and disconnect the fuel pump connector.
- Start the engine and allow it to runout of fuel.
- Crank the engine two or three times to release remaining fuel pressure.
- Place the ignition switch to Off position.
- After the fuel system repairs are completed, connect the fuel pump electrical connections.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious per...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Expo cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1993 Mitsubishi Expo 2.4 L4 GAS
- Loosen drive shaft nut while vehicle is on floor with brakes applied.
- Raise and support vehicle.
- Remove front wheels and tires.
- Using a suitable tool, disconnect lower arm ball joint from knuckle.
- Using a suitable tool, disconnect tie rod end from knuckle.
- Remove drive shaft nut.
- Using a suitable tool, push out drive shaft and inner shaft assembly (L.H.) or drive shaft (R.H.) from hub. If the inner shaft is hard to remove from tran...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Expo cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1993 Mitsubishi Expo 2.4 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect star...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Expo cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Active Skid Control System (ACS) Warning Lamp ->
Vehicle: 1994 Mitsubishi Expo 2.4 L4 GAS
The ACS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will flash when the ASC is activated. If the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Expo cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Mitsubishi Expo 2.4 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat assembly.
- Remove hose from thermostat assembly.
- Remove hose from vehicle.
- Reverse pro...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Expo AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Expo cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to reliev...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Expo AUTOMOBILES
Component location diagrams for most Mitsubishi Expo cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Connector Locations Diagram for 1993 Mitsubishi Expo 2.4 L4 GASComponents on diagram: |
 Anti-Lock Brake System Component Locations Diagram for 1992 Mitsubishi Expo 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi Expo AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi Expo cars and light trucks sold in the U.S.
 1994 Mitsubishi Expo 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 1992 Mitsubishi Expo 2.4 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi Expo AUTOMOBILES
OEM TSB listings for most Mitsubishi Expo cars and light trucks sold in the U.S. from 1985+.
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Document: SPEC TOOL - STEERING - P/N CHANGE - S/M REV Vehicle: 1993 Mitsubishi Expo 2.4 L4 GAS Auto Systems: |
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Document: AUTHORIZED GENUINE MITSUBISHI FLUIDS, REFRIGERANTS, AND MATERIALS Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Expo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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