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1992 Mitsubishi Expo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
Mitsubishi -> Component Replacement & Adjustment -> RECEIVER/DRYER, REPLACE -> DIAMANTE, EXPO, GALANT, MIRAGE, MONTERO & 3000GT -> PICKUP -> PRECIS
Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS
DIAMANTE, EXPO, GALANT, MIRAGE, MONTERO & 3000GT
Refer to Figs. through for receiver/dryer and refrigerant lines replacement.
PICKUP
Refer to "Compressor Replace" procedure for receiver/dryer replacement procedures.
PRECIS
- Disconnect batter...
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BRAKE SERVICE PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
MITSUBISHI, HYDRAULIC BRAKE SYSTEM -> MASTER CYLINDER OVERHAUL -> ASSEMBLY -> CLEAN & INSPECT -> DISASSEMBLY
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
DISASSEMBLY
When overhauling master cylinder refer to Figs. through . Note the position of all parts as they are removed for proper installation.
- On models with attached reservoirs, remove reservoir installation screw, reservoir cap, brake fluid sensor, float, then reservoir, Figs. and .
- On models with separately mounted reservoirs, remove nipple, Figs. and .
- Use a wooden stick or dowel to depress primary piston into cylinder bore.
- On all models except Precis, with pushrod depressed, remove piston stopper bolt, then the piston stopper ring.
- On Precis models, rem...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
Mitsubishi -> Fuel Filter Replacement -> Expo w/Gasoline Engine -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS
Fuel System Pressure Relief
- Remove the grommet below floor and disconnect the fuel pump connector.
- Start the engine and allow it to runout of fuel.
- Crank the engine two or three times to release remaining fuel pressure.
- Place the ignition switch to Off position.
- After the fuel system repairs are completed, connect the fuel pump electrical connections.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious per...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS
- Loosen drive shaft nut while vehicle is on floor with brakes applied.
- Raise and support vehicle.
- Remove front wheels and tires.
- Using a suitable tool, disconnect lower arm ball joint from knuckle.
- Using a suitable tool, disconnect tie rod end from knuckle.
- Remove drive shaft nut.
- Using a suitable tool, push out drive shaft and inner shaft assembly (L.H.) or drive shaft (R.H.) from hub. If the inner shaft is hard to remove from tran...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
Starter, Replace
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect star...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
Mitsubishi -> Automatic Transmission Oil Temperature Warning Lamp ->
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
This lamp will be illuminated when the automatic transmission fluid temperature is excessive. When...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
Radiator, Replace
Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS
- Disconnect negative cable from battery.
- Drain coolant into a suitable container.
- Remove hose clamps and hose from radiator.
- Remove coolant reserve system tank to filler neck tube.
- Disconnect fan motor connector.
- Remove upper shroud attaching screws and lift shroud out with cooling fan.
- On models with automatic transaxle, remove trans...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to reliev...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Mitsubishi Expo AUTOMOBILES
Component location diagrams for most 1992 Mitsubishi Expo cars and light trucks sold in the U.S. from 1990+.
Alternator Relay Location Diagram for 1992 Mitsubishi Expo SP 2.4 L4 GAS Components on diagram: |
Power Window Relay Location Diagram for 1992 Mitsubishi Expo 2.4 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Mitsubishi Expo AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Mitsubishi Expo cars and light trucks sold in the U.S.
1992 Mitsubishi Expo 2.4 L4 GAS Wiring Diagram Components on diagram: |
1992 Mitsubishi Expo 2.4 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Mitsubishi Expo AUTOMOBILES
OEM TSB listings for most 1992 Mitsubishi Expo cars and light trucks sold in the U.S. from 1985+.
Document: EVAPORATIVE EMISSIONS MONITOR SELF TEST Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS Auto Systems: |
Document: NEW TECHLINE HOURS Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Mitsubishi Expo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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