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1995 Mitsubishi Expo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1995 Mitsubishi Expo AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1993-95 -> Precautions -> Cleanliness -> General Service -> Product Compatibility -> R-12 Systems -> R-134a Systems -> Safety
Vehicle: 1995 Mitsubishi Expo 2.4 L4 GAS
Product Compatibility
Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.
Safety
R-12 Systems
The Freon refrigerant used in car air conditioners is also known as R-12. It is colorless and odorless both as a gas and a liquid. Since it boils (vaporizes) at -21.7°F, it will usually be in a vapor state when being handled in a repair shop. But if a portion of the liquid coolant should come in contact with the hands or face, note that its temperature momentarily will be at least...
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BRAKE SERVICE PROCEDURES FOR 1995 Mitsubishi Expo AUTOMOBILES
MITSUBISHI, DISC BRAKES -> Van/Wagon -> BRAKE PADS, REPLACE
Vehicle: 1995 Mitsubishi Expo 2.4 L4 GAS
- Raise and support vehicle, then remove front wheel.
- Remove lockpin bolt, Fig. .
- Lift up caliper body, using the guide pin bolt as a fulcrum. Use wire to suspend the caliper.
- Remove inner and outer shims, pad assemblies, and pad clips from caliper support.
- Measure hub torque using suitable spring scale, Fig. .
- Inspect all components, replacing as necessary.
- Clean exposed part of piston, then compress piston.
- Reverse...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1995 Mitsubishi Expo AUTOMOBILES
Mitsubishi -> Fuel Filter Scheduled Maintenance -> 1989-06 Except 1989 w/2.0L & 2.6L Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1995 Mitsubishi Expo 2.4 L4 GAS
Normal S...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1995 Mitsubishi Expo AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1995 Mitsubishi Expo 2.4 L4 GAS
- Loosen drive shaft nut while vehicle is on floor with brakes applied.
- Raise and support vehicle.
- Remove front wheels and tires.
- Using a suitable tool, disconnect lower arm ball joint from knuckle.
- Using a suitable tool, disconnect tie rod end from knuckle.
- Remove drive shaft nut.
- Using a suitable tool, push out drive shaft and inner shaft assembly (L.H.) or drive shaft (R.H.) from hub. If the inner shaft is hard to remove from tran...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1995 Mitsubishi Expo AUTOMOBILES
Alternator, Replace
Vehicle: 1995 Mitsubishi Expo 2.4 L4 GAS
- Disconnect battery ground cable.
- Remove alternator harness connector lock bolt, then harness connector.
- Remove alternator pivot bolt, the...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1995 Mitsubishi Expo AUTOMOBILES
Mitsubishi -> Air Bag Warning Lamp -> Except 2006-09 Raider
Vehicle: 1995 Mitsubishi Expo 2.4 L4 GAS
The diagnosis unit monitors the Supplemental Restraint System (SRS) and stores data concerning any faults detected in the system. When the ignition key is in the On or Start positions, the lamp should illuminate for approximately 7 seconds, then turn off. This indicates the system is operating proper...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1995 Mitsubishi Expo AUTOMOBILES
Radiator, Replace
Vehicle: 1995 Mitsubishi Expo 2.4 L4 GAS
- Drain engine coolant, then remove drain plug and radiator cap.
- Remove overflow tube and reserve tank, then upper and lower radiator hoses.
- On models equipped with automatic transaxle,remove ATF cooler hose, then plug hose and radiator nipple.
- On models equipped with air conditioning, disconnect condenser fan connector.
- On all models, disconnect radiator fan ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1995 Mitsubishi Expo AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1995 Mitsubishi Expo 2.4 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to reliev...
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COMPONENT LOCATION DIAGRAMS FOR 1995 Mitsubishi Expo AUTOMOBILES
Component location diagrams for most 1995 Mitsubishi Expo cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR 1995 Mitsubishi Expo AUTOMOBILES
OEM drawn wiring diagrams for most 1995 Mitsubishi Expo cars and light trucks sold in the U.S.
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TECHNICAL SERVICE BULLETINS FOR 1995 Mitsubishi Expo AUTOMOBILES
OEM TSB listings for most 1995 Mitsubishi Expo cars and light trucks sold in the U.S. from 1985+.
Document: DIAGNOSING FUEL TRIM CODES: P0171 - "BANK 1 LEAN" & P0174 - "BANK 2 LEAN" Vehicle: 1995 Mitsubishi Expo 2.4 L4 GAS Auto Systems: |
Document: BUFFETING OR BOOMING NOISE WITH WINDOWS DOWN Vehicle: 1995 Mitsubishi Expo 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1995 Mitsubishi Expo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1995 Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1995 Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1995 Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1995 Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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