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Mitsubishi Lancer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Lancer cars and light trucks from 1990+
Mitsubishi -> Component Replacement & Adjustment -> Thermostat, Replace -> Diamante -> Eclipse -> Endeavor -> Galant -> Lancer -> Montero & Montero Sport -> Outlander
Vehicle: 2004 Mitsubishi Lancer Ralliart 2.4 L4 GAS
Diamante
- Drain coolant into suitable container.
- Remove lower radiator hose connection, then the water outlet fitting, Fig. .
- Remove thermostat.
- Reverse procedure to install.
Eclipse
- Drain coolant into suitable container to below level of thermostat housing.
- Mark and note the position of the hose clamps before removal.
- Remove bolts, then the thermostat housing and thermostat.
- Clean mating surfaces.
- Reverse procedure to install, noting the following:
- Align hose clamps to position previously marked. ...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Lancer cars and light trucks from 1990+.
Mitsubushi -> Power Brake Units -> Troubleshooting
Vehicle: 2005 Mitsubishi Lancer OZ Rally 2.0 L4 GAS
- Run engine for two minutes, then turn engine off. Depress brake pedal slowly several times.
- Pedal should go down farther the first time and rise gradually the second and third time, Fig. . If pedal height remains the same booster is faulty.
- With engine off, depress brake pedal several times, Fig. . There should be n...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Lancer cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Fuel Filter Scheduled Maintenance -> 1989-06 Except 1989 w/2.0L & 2.6L Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2005 Mitsubishi Lancer OZ Rally 2.0 L4 GAS
Normal S...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Lancer cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2006 Mitsubishi Lancer Evolution SE 2.0 L4 GAS
Do not strike ABS rotors or outer race of driveshaft against other parts when removing or installing driveshaft. Use care not to strike pole piece at tip of front wheel speed sensor with tools when servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove wheel hub cotter pin, nut. and washer. Do not apply pressure to wheel bearing from vehicle weight to avoid possible damage when driveshaft nut is loosened.
- On models equipped with ABS, remove bolt from front ABS wheel sensor bracket.
- On all ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mitsubishi Lancer cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2008 Mitsubishi Lancer ES 2.0 L4 GAS
Refer to Fig. for TPMS wir...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Lancer cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2009 Mitsubishi Lancer ES 2.0 L4 GAS
- Remove battery ground cable from battery.
- On non-turbo models, proceed as follows:
- Remove engine room front under covers.
- Remove righthand side under cover.
- Remove radiator condenser tank.
- On all models, remove drive belt.
- On non-turbo models, remove idler pulley.
- On all models, disconnect A/C compressor and clutch assembly connector.
- Remove A/C compressor and clutch a...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mitsubishi Lancer cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mitsubishi -> Lancer & 2003-06 Outlander
Vehicle: 2006 Mitsubishi Lancer Ralliart 2.4 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment stops, then the glove compartment.
- Remove the two screws securing the cabin air filter cover, the cover.
- Remove the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Lancer cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Automatic Transmission Oil Temperature Warning Lamp ->
Vehicle: 2006 Mitsubishi Lancer Evolution 2.0 L4 GAS
This lamp will be illuminated when the automatic transmission fluid temperature is excessive. When...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Lancer cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Mitsubishi Lancer Evolution 2.0 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Lancer AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Lancer cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Mitsubishi Lancer Evolution MR 2.0 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to relieve belt tension.
- Remove drive belt.
- Reverse p...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Lancer AUTOMOBILES
Component location diagrams for most Mitsubishi Lancer cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR Mitsubishi Lancer AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi Lancer cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi Lancer AUTOMOBILES
OEM TSB listings for most Mitsubishi Lancer cars and light trucks sold in the U.S. from 1985+.
Document: CAUTIONARY INSTRUCTION FOR HANDLING CLUTCH INTERLOCK SWITCHES - S/M REVISION Vehicle: 2003 Mitsubishi Lancer 2.0 L4 GAS Auto Systems: |
Document: PCM REPROGRAMMING FOR DTC P0335 / P0340 - REVISED Vehicle: 2006 Mitsubishi Lancer ES 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Lancer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Lancer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Lancer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Lancer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Lancer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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