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2004 Mitsubishi Lancer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Mitsubishi Lancer car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mitsubishi Lancer automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Mitsubishi Lancer AUTOMOBILES
Mitsubishi -> Component Replacement & Adjustment -> Radiator, Replace -> 2003 -> 2004 -> 3.0L & 3.5L Engines -> 3.8L Engine -> Diamante -> Eclipse, Eclipse Spyder -> Endeavor -> Galant -> Lancer -> Montero & Montero Sport -> Outlander
Vehicle: 2004 Mitsubishi Lancer Evolution 2.0 L4 GAS
Diamante
- Drain coolant into suitable container.
- Remove radiator assembly from vehicle in numbered sequence, Fig. .
- Reverse procedure to install.
Eclipse, Eclipse Spyder
- Drain engine coolant into suitable container.
- Remove radiator assembly in numbered sequence, Fig. .
- Reverse procedure to install.
Endeavor
- Drain engine coolant into suitable container.
- Disconnect mass airflow and volume airflow sensors electrical connectors, located in air cleaner housing and intake air hose.
- Disconnect intake air hos...
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BRAKE SERVICE PROCEDURES FOR 2004 Mitsubishi Lancer AUTOMOBILES
Mitsubushi -> Power Brake Units -> Troubleshooting
Vehicle: 2004 Mitsubishi Lancer Sportback 2.4 L4 GAS
- Run engine for two minutes, then turn engine off. Depress brake pedal slowly several times.
- Pedal should go down farther the first time and rise gradually the second and third time, Fig. . If pedal height remains the same booster is faulty.
- With engine off, depress brake pedal several times, Fig. . There should be n...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Lancer AUTOMOBILES
Mitsubishi -> Component Locations -> Endeavor, Lancer, Outlander 2001-06 Montero & 1998-06 Eclipse & Galant
Vehicle: 2004 Mitsubishi Lancer Sportback 2.4 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Lancer AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 2004 Mitsubishi Lancer Sportback 2.4 L4 GAS
Front
Do not strike ABS rotors or outer race of driveshaft against other parts when removing or installing driveshaft. Use care not to strike pole piece at tip of front wheel speed sensor with tools when servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove wheel hub cotter pin, nut, and washer. Do not apply pressure to wheel bearing from vehicle weight to avoid possible damage when driveshaft nut is loosened.
- On models equipped with ABS, remove bolt from front ABS wheel sensor bracket.
- Re...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Lancer AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Mitsubishi Lancer Sportback 2.4 L4 GAS
- Disconnect battery ground cable.
- Remove engine undercovers.
- Remove engine compartment strut tower bar.
- Remove crossmember bar.
- Remove front exhaust pipe assembly.
- Remove alternator in numbered sequence, Fig. .
- Reverse procedure to install, noting the following:
- Torque alternator bolt to 16 ft. lbs.
- Torq...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Lancer AUTOMOBILES
Cabin Air Filter Service -> Mitsubishi -> Lancer & 2003-06 Outlander
Vehicle: 2004 Mitsubishi Lancer Ralliart 2.4 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment stops, then the glove compartment.
- Remove the two screws securing the cabin air filter cover, the cover.
- Remove the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Mitsubishi Lancer AUTOMOBILES
Mitsubishi -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 2004 Mitsubishi Lancer Evolution 2.0 L4 GAS
Immediately after the ignition switch is placed in the On position, the MIL will light for 5 seconds to indicate proper operation. The MIL will illuminate to indicate an emission control item fault. After diagnosis and repair are complete, place the ignition switch in the Off position, then clear st...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Mitsubishi Lancer AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Mitsubishi Lancer Sportback 2.4 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at thermostat case.
- Remove hose from thermostat case.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Mitsubishi Lancer AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Mitsubishi Lancer Sportback 2.4 L4 GAS
- Raise and support vehicle.
- Remove engine under covers.
- Rotate auto-tensioner counterclockwise, using a suitable tool, ...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Mitsubishi Lancer AUTOMOBILES
Component location diagrams for most 2004 Mitsubishi Lancer cars and light trucks sold in the U.S. from 1990+.
 Cruise Control Components Diagram for 2004 Mitsubishi Lancer 2.0 L4 GASComponents on diagram: |
 Engine Compartment Connectors Diagram for 2004 Mitsubishi Lancer 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 Mitsubishi Lancer AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Mitsubishi Lancer cars and light trucks sold in the U.S.
 2004 Mitsubishi Lancer Evolution 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 2004 Mitsubishi Lancer 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Mitsubishi Lancer AUTOMOBILES
OEM TSB listings for most 2004 Mitsubishi Lancer cars and light trucks sold in the U.S. from 1985+.
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Document: FRONT STRUT MOUNTING BOLT TORQUE CORRECTED - SERVICE MANUAL REVISION Vehicle: 2004 Mitsubishi Lancer 2.0 L4 GAS Auto Systems: |
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Document: FRONT STRUT MOUNTING BOLT TORQUE CORRECTED - S/M REVISION Vehicle: 2004 Mitsubishi Lancer 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Mitsubishi Lancer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Mitsubishi Lancer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Mitsubishi Lancer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Mitsubishi Lancer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Mitsubishi Lancer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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