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Mitsubishi Mighty MAX CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+
Mitsubishi -> Component Replacement & Adjustment -> CONDENSER, REPLACE -> 3000GT -> DIAMANTE -> ECLIPSE -> EXPO -> GALANT -> MIRAGE -> MONTERO -> PICKUP -> PRECIS
Vehicle: 1994 Mitsubishi Mighty MAX 2.4 L4 GAS
DIAMANTE
- Discharge and recover A/C system refrigerant.
- Remove grille.
- Remove condenser fan motor assembly.
- Disconnect and plug A/C lines from condenser.
- Remove radiator upper mounting bolts.
- Remove condenser mounting bolts and bushings.
- Pull radiator rearward and lift condenser out of vehicle.
- Reverse procedure to install.
ECLIPSE
- Discharge and recover A/C system refrigerant.
- Remove A/C condenser in numbered sequence shown in Fig. , noting the following:
- Disconnect and cap refrigerant lines...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+.
MITSUBISHI, POWER BRAKE UNITS -> BRAKE BOOSTER PUSHROD ADJUSTMENT
Vehicle: 1992 Mitsubishi Mighty MAX LWB 2.4 L4 GAS
Refer to "Brake Booster Pushrod Adjus... "
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Mighty MAX cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Component Locations -> 1990-96 Pickup, 1989-00 Montero (Except 2.6L) & 1988-90 Van/Wagon
Vehicle: 1992 Mitsubishi Mighty MAX SWB 3.0 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1994 Mitsubishi Mighty MAX 2.4 L4 GAS
- Raise and support vehicle, then remove wheel.
- Remove caliper assembly without disconnecting brake hose. Support caliper out of way. Do not strain brake hose.
- Remove freewheeling hub cover assembly and remove snap ring from driveshaft.
- Remove knuckle and front hub assembly.
- Pull left driveshaft out of differential carrier assembly without damaging oil seal.
- Using suitable jack, raise the lower arm.
- Remove upper mounting nuts from right shock absorber, then the shock absorber from arm post of side frame. Do not lower jack while disconnecting shock absorber or while it is disconne...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1994 Mitsubishi Mighty MAX 3.0 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect star...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 1990 Mitsubishi Mighty MAX 3.0 V6 GAS
Immediately after the ignition switch is placed in the On position, the MIL will light for 5 seconds to indicate proper operation. The MIL will illuminate to indicate an emission control item fault. After diagnosis and repair are complete, place the ignition switch in the Off position, then clear st...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1994 Mitsubishi Mighty MAX 2.4 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water pipe.
- Remove hose from water pipe.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 Mitsubishi Mighty MAX 2.4 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to relieve belt tension.
- Remove drive belt.
- Reverse p...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Mighty MAX AUTOMOBILES
Component location diagrams for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi Mighty MAX AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi Mighty MAX AUTOMOBILES
OEM TSB listings for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1985+.
Document: PAINT - EXTERIOR COLOR CODES AND APPLICATIONS Vehicle: 1990 Mitsubishi Mighty MAX 2.4 L4 GAS Auto Systems: |
Document: A/C REFRIGERANT SERVICE INFORMATION Vehicle: 1994 Mitsubishi Mighty MAX 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Mighty MAX AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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