Mitsubishi Mighty MAX REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Mitsubishi Mighty MAX CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Mighty MAX car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mitsubishi Mighty MAX automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mitsubishi mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mitsubishi Mighty MAX vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+

Imported Cars & Light Trucks & Vans -> 1991-92 -> Charging System -> Charging Station Method -> Disposable Can Method
Vehicle: 1992 Mitsubishi Mighty MAX LWB 2.4 L4 GAS

Disposable Can Method

  • Connect a suitable refrigerant dispensing valve to refrigerant can, then connect manifold gauge set to system.
  • Connect center line of gauge set to fitting on container valve, Fig. .
  • Purge air from center line by loosening connection at center fitting on gauge set, then slightly opening valve at container for a second or two. Retighten connection at gauge...

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BRAKE SERVICE PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+.

MITSUBISHI, DISC BRAKES -> Montero & Pickup -> CALIPER SERVICE -> 1992 MONTERO -> EXCEPT 1992 MONTERO -> Front -> Rear
Vehicle: 1992 Mitsubishi Mighty MAX 2.4 L4 GAS

EXCEPT 1992 MONTERO

  • Remove dust boot.
  • Cover inner side of caliper with rag, then slowly inject compressed air through brake hose fitting to push out piston.
  • Remove piston seal, being careful not to damage cylinder.
  • Clean all metal parts and piston seal with brake fluid and clean dust boot with alcohol.
  • Check components for wear or damage, replacing as necessary. Use new piston seal, dust boot, and boot ring.
  • Apply rubber grease supplied with repair kit to piston seal, fit seal into cylinder groove, and install piston by hand, being careful not to twist seal.
  • Apply grease supplied with ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Mighty MAX cars and light trucks sold in the U.S. for 1980+.

Mitsubishi -> Fuel Filter Scheduled Maintenance -> 1989-06 Except 1989 w/2.0L & 2.6L Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1992 Mitsubishi Mighty MAX 3.0 V6 GAS

Normal S...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 1995 Mitsubishi Mighty MAX SWB 2.4 L4 GAS

  • Raise and support vehicle, then remove wheel.
  • Remove caliper assembly without disconnecting brake hose. Support caliper out of way. Do not strain brake hose.
  • Remove freewheeling hub cover assembly and remove snap ring from driveshaft.
  • Remove knuckle and front hub assembly.
  • Pull left driveshaft out of differential carrier assembly without damaging oil seal.
  • Using suitable jack, raise the lower arm.
  • Remove upper mounting nuts from right shock absorber, then the shock absorber from arm post of side frame. Do not lower jack while disconnecting shock absorber or while it is disconne...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1994 Mitsubishi Mighty MAX 2.4 L4 GAS

  • Disconnect battery ground cable at battery.
  • Remove drive belt.
  • Remove alternator harness connector.
  • Remove electrical connections from alternator.
  • Remove alternator bracket.
  • Remov...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1990+.

Mitsubishi -> Air Bag Warning Lamp -> Except 2006-09 Raider
Vehicle: 1991 Mitsubishi Mighty MAX 2.4 L4 GAS

The diagnosis unit monitors the Supplemental Restraint System (SRS) and stores data concerning any faults detected in the system. When the ignition key is in the On or Start positions, the lamp should illuminate for approximately 7 seconds, then turn off. This indicates the system is operating proper...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Mighty MAX cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1992 Mitsubishi Mighty MAX 3.0 V6 GAS

  • Disconnect negative cable from battery.
  • Drain coolant into a suitable container.
  • Remove overflow hose from radiator.
  • Remove radiator upper hose.
  • Remove radiator lower hose.
  • Remove radiator shroud.
  • Remove radiator shroud lower plate.
  • On models with automatic transaxle, remove two transaxle oil cooler hoses.
  • On ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Mighty MAX AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1995 Mitsubishi Mighty MAX SWB 2.4 L4 GAS

  • Loosen nut of alternator pivot bolt.
  • Loosen lock bolt.
  • Loosen adjusting bolt to relieve belt tension.
  • Remove drive belt.
  • Reverse p...

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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Mighty MAX AUTOMOBILES

Component location diagrams for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1990+.

 Diagram for 1994 Mitsubishi Mighty MAX  2.4 L4 GAS Diagram for 1994 Mitsubishi Mighty MAX 2.4 L4 GAS

Components on diagram:
  • A/C Compressor Clutch Relay
  • Frame Wiring Diagram for 1992 Mitsubishi Mighty MAX LWB 2.4 L4 GASFrame Wiring Diagram for 1992 Mitsubishi Mighty MAX LWB 2.4 L4 GAS

    Components on diagram:
  • Modulator
  • Rear Combination Light RH
  • Connector E-03
  • Connector E-04
  • Speed Sensor
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    WIRING DIAGRAMS FOR Mitsubishi Mighty MAX AUTOMOBILES

    OEM drawn wiring diagrams for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S.

    1992 Mitsubishi Mighty MAX SWB 2.4 L4 GAS Wiring Diagram1992 Mitsubishi Mighty MAX SWB 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • License Plate Light
  • Lighting Switch
  • 1994 Mitsubishi Mighty MAX  3.0 V6 GAS Wiring Diagram1994 Mitsubishi Mighty MAX 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Battery
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    TECHNICAL SERVICE BULLETINS FOR Mitsubishi Mighty MAX AUTOMOBILES

    OEM TSB listings for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1985+.

    Document: A/T - LOSS OF GEAR ENGAGEMENT AND POWER (2WD) - REV
    Vehicle: 1990 Mitsubishi Mighty MAX 2.4 L4 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: OIL ECONOMY TEST
    Vehicle: 1994 Mitsubishi Mighty MAX 2.4 L4 GAS

    Auto Systems:
  • Gasoline Engines
  • CLICK HERE TO GET FULL ACCESS TO Mitsubishi Mighty MAX TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Mighty MAX AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mitsubishi Mighty MAX SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1996 Mitsubishi Mighty Max Step Bumper, Rear1996 Mitsubishi Mighty Max Step Bumper, Rear, A High Quality, Direct Fit OE Replacement For Step Bumper, Requires Mounting Bracket Kit We-95000.

    Source: Auto Body Parts Store

    $274.03

    Click here to view more details about 1986 Mitsubishi Mighty Max Bumper Mounting Kit, Rear1986 Mitsubishi Mighty Max Bumper Mounting Kit, Rear, Designed to enhance the functionality and appearance of the bumper; Protects the bumper and boosts its capability of absorbing the impact during minor vehicle collision; For Universal Series bumpers..

    Source: Auto Body Parts Store

    $42.19

    Click here to view more details2013 Mitsubishi Outlander 16" x 6.5" Steel Wheel, Steel Wheel; 16 X 6.5; 5 Lug; 4.5 Inch BP; 16 Holes; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details1994 Mitsubishi Mighty Max Swb V6, 3 L, 2972 CC, 181 CID Rebuilt Engine, RWD, SOHC, roller cam, passenger side dipstick., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,081.00

    Click here to view more details1991 Mitsubishi Mighty MAX Used Air Flow Meter/Sensor, 3.5, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $61.00

    Click here to view more details1990 Mitsubishi Mighty MAX Used Starter, 3.5, AUTO, 4X4, Very Good.

    Source: Used Auto Parts Store

    $94.00
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