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1996 Mitsubishi Mighty MAX CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> Overhaul -> Pushrod Adjustment -> Replacement
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
Replacement
- Remove master cylinder as outlined in "Hydraulic Brake Systems."
- Disconnect vacuum hose from power brake booster.
- Remove pin connecting power brake rod with pedal.
- Remove booster attaching nuts and re...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Mitsubishi -> Component Locations -> 1990-96 Pickup, 1989-00 Montero (Except 2.6L) & 1988-90 Van/Wagon
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
- Raise and support vehicle, then remove wheel.
- Remove caliper assembly without disconnecting brake hose. Support caliper out of way. Do not strain brake hose.
- Remove freewheeling hub cover assembly and remove snap ring from driveshaft.
- Remove knuckle and front hub assembly.
- Pull left driveshaft out of differential carrier assembly without damaging oil seal.
- Using suitable jack, raise the lower arm.
- Remove upper mounting nuts from right shock absorber, then the shock absorber from arm post of side frame. Do not lower jack while disconnecting shock absorber or while it is disconne...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
- Disconnect battery ground cable at battery.
- Remove drive belt.
- Remove alternator harness connector.
- Remove electrical connections from alternator.
- Remove alternator bracket.
- Remov...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Mitsubishi -> Automatic Transmission Oil Temperature Warning Lamp ->
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
This lamp will be illuminated when the automatic transmission fluid temperature is excessive. When...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water pump.
- Remove hose from water pump.
- Remove hose from vehicle.
- Reverse procedure to insta...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to relieve belt tension.
- Remove drive belt.
- Reverse p...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Component location diagrams for most 1996 Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Mitsubishi Mighty MAX cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
OEM TSB listings for most 1996 Mitsubishi Mighty MAX cars and light trucks sold in the U.S. from 1985+.
Document: DIAGNOSING FUEL TRIM CODES: P0171 - "BANK 1 LEAN" & P0174 - "BANK 2 LEAN" Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS Auto Systems: |
Document: BUFFETING OR BOOMING NOISE WITH WINDOWS DOWN Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Mitsubishi Mighty MAX cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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