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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Mitsubishi Mighty MAX car and truck
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procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
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BRAKE SERVICE PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mitsubishi Mighty MAX cars and light trucks from 1990+.
Anti-lock Brakes -> System Service -> 1993 -> 1993-94 -> 1994-96 -> 1995-96 -> 3000GT -> AWD Models -> Brake Fluid Pressure Switch -> Brake System Bleed -> Component Replacement -> Diamante -> Eclipse -> Electronic Control Unit & Power Relay -> Except Pickup -> Expo -> Front Speed Sensor -> G-Sensor -> Galant -> Hydraulic Unit -> Mirage -> Modulator -> Montero -> Pickup -> Rear Speed Sensor
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
Brake System Bleed
- Bleed brake master cylinder as follows:
- Fill master cylinder reservoir with DOT 3 or DOT 4 brake fluid, then depress brake pedal fully and plug master cylinder outlet fitting.
- With fitting opening plugged, release brake pedal. Perform this operation several times to fill master cylinder with brake fluid and purge all air.
- Start engine and bleed air from hydraulic lines. Refer to Figs. through for hydraulic line bleed sequence. Ensure master cylinder reservoir is kept full during bleed procedure.
- Ensure brake pedal feels firm when applied. Check and fill mas...
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BRAKE SERVICE PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mitsubishi Mighty MAX cars and light trucks from 1990+.
Anti-lock Brakes -> Description
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
The Anti-Lock Braking System (ABS) prevents wheels from locking up when braking, regardless of the surface conditions. This allows the vehicle to stop in a shorter distance and allows the driver to maintain directional control of the vehicle during heavy braking.
Dur...
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BRAKE SERVICE PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mitsubishi Mighty MAX cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Overhaul -> Pushrod Adjustment -> Replacement
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
Replacement
- Remove master cylinder as outlined in "Hydraulic Brake Systems."
- Disconnect vacuum hose from power brake booster.
- Remove pin connecting power brake rod with pedal.
- Remove booster attaching nuts and re...
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BRAKE SERVICE PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mitsubishi Mighty MAX cars and light trucks from 1990+.
Hydraulic Brake Systems -> Diagnosis & Testing -> Except Pickup & 1993 Montero -> Pickup & 1993 Montero -> Proportioning Valve
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
Proportioning Valve
Except Pickup & 1993 Montero
- Connect two pressure gauges to proportioning valve, one to the output side and one to the input side, Fig. .
- Bleed system after connecting gauges.
- Depress brake pedal and ensure measured values are within specifications shown in "Hydraulic Brake System Specifications."
Pickup & 1993 Montero
- Check load proportioning valve spring length with vehicle on flat ground.
- Press load sensor lever and measure distance between spring ends, Fig. .
- On all models except 1993 Montero, distance should be between 6.93-7.05 in...
CLICK HERE TO GET FULL ACCESS TO 1996 Mitsubishi Mighty MAX BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mitsubishi Mighty MAX cars and light trucks from 1990+.
Power Brake Units -> Troubleshooting
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
- Run engine for two minutes, then turn engine off. Depress brake pedal slowly several times.
- Pedal should go down farther the first time and rise gradually the second and third time, Fig. . If pedal height remains the same booster is faulty.
- With engine off, depress brake pedal several times, Fig. . There should be ...
CLICK HERE TO GET FULL ACCESS TO 1996 Mitsubishi Mighty MAX BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Mitsubishi Mighty MAX AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mitsubishi Mighty MAX cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder -> Overhaul -> Wheel Cylinder
Vehicle: 1996 Mitsubishi Mighty MAX SWB 2.4 L4 GAS
Master Cylinder
Overhaul
- Disassemble master cylinder in numbered sequence shown, Figs. and . Note the position of all parts as they are removed for proper installation.
- On models equipped with attached reservoir master cylinder, remove reservoir screw and cap, brake fluid sensor, float, then the reservoir, Fig. .
- On models equipped with separately mounted reservoir, remove nipple, Fig. .
- Use a wooden stick or dowel to depress primary piston into cylinder bore.
- On all models except Precis, with pushrod depressed, remove piston stopper bolt, the...
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