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Mitsubishi Outlander CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mitsubishi Outlander car and truck
repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mitsubishi Outlander automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Outlander cars and light trucks from 1990+
Mitsubishi -> Component Replacement & Adjustment -> Condenser, Replace -> Diamante -> Eclipse & Eclipse Spyder -> Endeavor -> Galant -> Lancer -> Montero -> Montero Sport -> Outlander
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
Diamante
- Recover refrigerant as outlined under .
- Drain engine coolant into suitable container.
- Remove radiator as outlined under "Radiator, Replace."
- Remove condenser and condenser fan motor in numerical sequence, Fig. .
- Reverse procedure to install. If installing new condenser, refer to for replacing needed oil.
Eclipse & Eclipse Spyder
- Recover refrigerant as outlined under .
- Remove condenser and condenser fan motor in numbered sequence, Fig. , noting the following:
- Move radiator toward engine and then remove...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Outlander cars and light trucks from 1990+.
Mitsubushi -> Hydraulic Brake Systems -> Diagnosis & Testing -> Proportioning Valve
Vehicle: 2004 Mitsubishi Outlander 2.4 L4 GAS
Proportioning Valve
- Connect two pressure gauges to proportioning valve, one to the output side and one to the input side, Fig. .
- Bleed system ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Outlander cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Fuel Filter Replacement -> Outlander w/Gasoline Engine -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
Fuel System Pressure Relief
- Remove the rear seat.
- Remove the floor protector, then disconnect the fuel pump electrical connector.
- Start the engine and let run until is stalls.
- Place the ignition switch in Off position.
- Disconnect the battery ground cable.
- Connect the fuel pump electrical connector.
- Install the protector and rear seat.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The h...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Outlander cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2006 Mitsubishi Outlander SE 2.4 L4 GAS
- Raise vehicle off ground and support it with safety stands in proper locations.
- Drain transfer case gear oil into suitable container.
- Make a reference mark across driveline and differential companion flange.
- Remove bolts, washer, and nuts from companion flange. Place rag around joint boot portion to protect boot.
- Make a reference mark on driveli...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mitsubishi Outlander cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2009 Mitsubishi Outlander ES 2.4 L4 GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Outlander cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2005 Mitsubishi Outlander Limited 2.4 L4 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly in numbered sequence, Fig. .
- Remove starter motor in numbered sequence, Fig. .
- Reverse procedure to install, noting the following:
- Torque air cleaner bolt to 78 inch lbs.
- Torque air cleaner bracket bolt to 97 inch lbs.
- Torque air cleaner ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mitsubishi Outlander cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mitsubishi -> Lancer & 2003-06 Outlander
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment stops, then the glove compartment.
- Remove the two screws securing the cabin air filter cover, the cover.
- Remove the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Outlander cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 2009 Mitsubishi Outlander XLS 3.0 V6 GAS
Immediately after the ignition switch is placed in the On position, the MIL will light for 5 seconds to indicate proper operation. The MIL will illuminate to indicate an emission control item fault. After diagnosis and repair are complete, place the ignition switch in the Off position, then clear st...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Outlander cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Outlander cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Mitsubishi Outlander ES 2.4 L4 GAS
- Loosen tension pulley fixing nut.
- Loosen adjusting bolt to relieve belt tension.
- Rem...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Outlander AUTOMOBILES
Component location diagrams for most Mitsubishi Outlander cars and light trucks sold in the U.S. from 1990+.
 Underhood Component Locations Diagram for 2006 Mitsubishi Outlander SE 2.4 L4 GASComponents on diagram: |
 Body Components Diagram for 2008 Mitsubishi Outlander SE 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi Outlander AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi Outlander cars and light trucks sold in the U.S.
 2005 Mitsubishi Outlander XLS 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 2003 Mitsubishi Outlander 2.4 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi Outlander AUTOMOBILES
OEM TSB listings for most Mitsubishi Outlander cars and light trucks sold in the U.S. from 1985+.
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Document: HANDS-FREE SYSTEM (BLUETOOTH) DIAGNOSIS - REVISED Vehicle: 2009 Mitsubishi Outlander XLS 3.0 V6 GAS Auto Systems: |
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Document: BUFFETING OR BOOMING NOISE WITH WINDOWS DOWN Vehicle: 2005 Mitsubishi Outlander XLS 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Outlander AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Outlander cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Outlander cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Outlander cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Outlander cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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