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Mitsubishi Outlander CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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A/C & HEATER SERVICE PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mitsubishi Outlander cars and light trucks from 1990+
Mitsubishi -> Component Replacement & Adjustment -> Evaporator Core, Replace -> Diamante -> Eclipse & Eclipse Spyder -> Endeavor -> Galant -> Lancer -> Montero -> Montero Sport -> Outlander
Vehicle: 2004 Mitsubishi Outlander 2.4 L4 GAS
Diamante
- Drain engine coolant into suitable container.
- Remove instrument panel and floor console as outlined under "Instrument Panel, Replace."
- Remove air cleaner cover, then the intake air hose assembly.
- Recover refrigerant as outlined under .
- Remove evaporator core in numbered sequence, Fig. .
- Reverse procedure to install.
Eclipse & Eclipse Spyder
- Remove front driver's side undercover and center panel assembly.
- Remove glove compartment.
- Remove passenger side undercover panel.
- Remove heater and evapo...
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BRAKE SERVICE PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mitsubishi Outlander cars and light trucks from 1990+.
Mitsubushi -> Hydraulic Brake Systems -> Diagnosis & Testing -> Proportioning Valve
Vehicle: 2005 Mitsubishi Outlander Limited 2.4 L4 GAS
Proportioning Valve
- Connect two pressure gauges to proportioning valve, one to the output side and one to the input side, Fig. .
- Bleed system ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mitsubishi Outlander cars and light trucks sold in the U.S. for 1980+.
Mitsubishi -> Component Locations -> Endeavor, Lancer, Outlander 2001-06 Montero & 1998-06 Eclipse & Galant
Vehicle: 2006 Mitsubishi Outlander SE 2.4 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mitsubishi Outlander cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2006 Mitsubishi Outlander SE 2.4 L4 GAS
Do not strike ABS rotors or outer race of driveshaft against other parts when removing or installing driveshaft. Use care not to strike pole piece at tip of front wheel speed sensor with tools when servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove drain plug on transaxle and drain in suitable container.
- On models equipped with AWD, drain transfer case fluid into suitable container.
- On all models, remove bolts and nuts securing front exhaust pipe.
- Remove wheel hub cotter pin, nut, and w...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mitsubishi Outlander cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Tightening Specifications -> TPMS Receiver -> TPMS Transmitter
Vehicle: 2009 Mitsubishi Outlander SE 2.4 L4 GAS
When a TPMS transmitter or receiver is replaced, register the tire pressure sensor ID of all TPMS transmitter contained tires.
When a TPMS antenna and feeder cable are replaced, register the tire pressure sensor ID of all tires with a TPMS transmitter and then ensure that the receiver is functioning correctly through the completion of the registration.
TPMS Receiver
- Remove ignition key cover, Fig. .
- Remove upper and lower steering column covers.
- Remove screw, then remote the TPMS receiver.
- Reverse procedure to install noting the following:
- If TPMS receiver was replaced, perform "T... "
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mitsubishi Outlander cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2008 Mitsubishi Outlander LS 3.0 V6 GAS
- Disconnect battery ground cable.
- Raise vehicle on suitable lift.
- Remove bolts and plug securing lefthand engine undercover.
- Rotate or lift belt tensioner arm counterclockwise using a suitable tool to relieve tension from drive belt.
- Remove drive belt.
- Remove alternator electrical connectors from back of alternator.
- Remove A/C compressor connector wire.
- Remove A/C compressor bolts from A/C bracket. Do not separate A/C line from compressor. Secure A/C compressor and hose assembly with a c...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mitsubishi Outlander cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mitsubishi -> Endeavor & 2007-09 Outlander
Vehicle: 2009 Mitsubishi Outlander XLS 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Disengage the glove compartment lid.
- Disconnect the glove compartment lamp, then remove the glove compartment.
- Disengage the two lugs securing the cabin air filter cover, then re...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mitsubishi Outlander cars and light trucks sold in the U.S. from 1990+.
Mitsubishi -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 2009 Mitsubishi Outlander ES 2.4 L4 GAS
Immediately after the ignition switch is placed in the On position, the MIL will light for 5 seconds to indicate proper operation. The MIL will illuminate to indicate an emission control item fault. After diagnosis and repair are complete, place the ignition switch in the Off position, then clear st...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mitsubishi Outlander cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2006 Mitsubishi Outlander LS 2.4 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure to instal...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mitsubishi Outlander AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mitsubishi Outlander cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2006 Mitsubishi Outlander SE 2.4 L4 GAS
- Raise and support vehicle.
- Remove engine under covers.
- Rotate auto-tensioner counterclockwise, using a suitable tool, ...
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COMPONENT LOCATION DIAGRAMS FOR Mitsubishi Outlander AUTOMOBILES
Component location diagrams for most Mitsubishi Outlander cars and light trucks sold in the U.S. from 1990+.
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![]() Components on diagram: |
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WIRING DIAGRAMS FOR Mitsubishi Outlander AUTOMOBILES
OEM drawn wiring diagrams for most Mitsubishi Outlander cars and light trucks sold in the U.S.
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![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mitsubishi Outlander AUTOMOBILES
OEM TSB listings for most Mitsubishi Outlander cars and light trucks sold in the U.S. from 1985+.
Document: TIRE CHAIN USAGE Vehicle: 2009 Mitsubishi Outlander ES 2.4 L4 GAS Auto Systems: |
Document: CHANGES TO PURGE SOLENOID HOSE CONNECTIONS - S/M REV Vehicle: 2007 Mitsubishi Outlander LS 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mitsubishi Outlander AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mitsubishi Outlander cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mitsubishi Outlander cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mitsubishi Outlander cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mitsubishi Outlander cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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