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2003 Mitsubishi Outlander CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2003 Mitsubishi Outlander AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 2003-04 -> Evacuating System -> Using Charging Station -> Using Vacuum Pump
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
Using Vacuum Pump
Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pump down used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system refrigerant must be completely recovered before it can be evacuated. Damage to the vacuum pump will result if pressurized ...
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BRAKE SERVICE PROCEDURES FOR 2003 Mitsubishi Outlander AUTOMOBILES
Mitsubushi -> Power Brake Units -> Troubleshooting
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
- Run engine for two minutes, then turn engine off. Depress brake pedal slowly several times.
- Pedal should go down farther the first time and rise gradually the second and third time, Fig. . If pedal height remains the same booster is faulty.
- With engine off, depress brake pedal several times, Fig. . There should be n...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 Mitsubishi Outlander AUTOMOBILES
Mitsubishi -> Fuel Filter Replacement -> Outlander w/Gasoline Engine -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
Fuel System Pressure Relief
- Remove the rear seat.
- Remove the floor protector, then disconnect the fuel pump electrical connector.
- Start the engine and let run until is stalls.
- Place the ignition switch in Off position.
- Disconnect the battery ground cable.
- Connect the fuel pump electrical connector.
- Install the protector and rear seat.
Removal & Installation
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The h...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 Mitsubishi Outlander AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
Front
Do not strike ABS rotors or outer race of driveshaft against other parts when removing or installing driveshaft. Use care not to strike pole piece at tip of front wheel speed sensor with tools when servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove wheel hub cotter pin, nut, and washer. Do not apply pressure to wheel bearing from vehicle weight to avoid possible damage when driveshaft nut is loosened.
- Remove lower arm and trailing arm connection.
- Remove control link and trailing ar...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 Mitsubishi Outlander AUTOMOBILES
Alternator, Replace
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
- Disconnect battery ground cable.
- Remove engine undercovers.
- Remove drive belt using suitable handle installed into jig hole of auto-tensioner and turn auto-tensioner counterclockwise until it comes into contact with stopper.
- Align holes A and B, install L shaped hex wrench to fix then remove drive belt.
- Remove alternator in numbered sequence, Fig. .
- R...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2003 Mitsubishi Outlander AUTOMOBILES
Cabin Air Filter Service -> Mitsubishi -> Lancer & 2003-06 Outlander
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment.
- Remove the glove compartment stops, then the glove compartment.
- Remove the two screws securing the cabin air filter cover, the cover.
- Remove the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 Mitsubishi Outlander AUTOMOBILES
Mitsubishi -> Air Bag Warning Lamp -> Except 2006-09 Raider
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
The diagnosis unit monitors the Supplemental Restraint System (SRS) and stores data concerning any faults detected in the system. When the ignition key is in the On or Start positions, the lamp should illuminate for approximately 7 seconds, then turn off. This indicates the system is operating proper...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 Mitsubishi Outlander AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 Mitsubishi Outlander AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS
- Raise and support vehicle.
- Remove engine under covers.
- Rotate auto-tensioner counterclockwise, using a suitable tool, ...
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COMPONENT LOCATION DIAGRAMS FOR 2003 Mitsubishi Outlander AUTOMOBILES
Component location diagrams for most 2003 Mitsubishi Outlander cars and light trucks sold in the U.S. from 1990+.
Underhood Component Locations Diagram for 2003 Mitsubishi Outlander 2.4 L4 GAS Components on diagram: |
Underhood Component Locations Diagram for 2003 Mitsubishi Outlander 2.4 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2003 Mitsubishi Outlander AUTOMOBILES
OEM drawn wiring diagrams for most 2003 Mitsubishi Outlander cars and light trucks sold in the U.S.
2003 Mitsubishi Outlander 2.4 L4 GAS Wiring Diagram Components on diagram: |
2003 Mitsubishi Outlander 2.4 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2003 Mitsubishi Outlander AUTOMOBILES
OEM TSB listings for most 2003 Mitsubishi Outlander cars and light trucks sold in the U.S. from 1985+.
Document: DIAGNOSING FUEL TRIM CODES: P0171 - "BANK 1 LEAN" & P0174 - "BANK 2 LEAN" Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS Auto Systems: |
Document: TPMS LAMP ILLUMINATED IN COLD WEATHER Vehicle: 2003 Mitsubishi Outlander 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2003 Mitsubishi Outlander AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 Mitsubishi Outlander cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 Mitsubishi Outlander cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 Mitsubishi Outlander cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 Mitsubishi Outlander cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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